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February 26, 1994 · Helio HE391B · N9050R

Saluda, SC

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
February 26, 1994
Injury Outcomes
No injuries (1 uninjured)
Location
Saluda, SC
Aircraft
Helio HE391B
Tail Number
N9050R
Injuries
None
Aircraft Damage
Substantial
NTSB Number
ATL94LA054

BEFORE THE DEPARTURE, THE OWNER COMPLETED EXTENSIVE MAINTENANCE ON THE AIRPLANE WHICH INCLUDED THE INSTALLATION OF REMANUFACTURED FUEL TANKS. SINCE THE AIRPLANE HAD NOT BEEN FLOWN FOR SEVERAL YEARS, THE PILOT REQUESTED AND WAS ISSUED A SPECIAL FLIGHT PERMIT FOR THIS FLIGHT. DURING THE FLIGHT, THE PILOT NOTICED THAT FUEL WAS FEEDING FASTER FROM ONE TANK. APPROXIMATELY TWO HOURS INTO THE VISUAL FLIGHT, THE PILOT EXPERIENCED A REDUCTION IN ENGINE POWER, FOLLOWED BY A COMPLETE LOSS OF ENGINE POWER. EXAMINATION OF THE AIRPLANE AT THE ACCIDENT SITE DISCLOSED THAT FUEL LEAKED FROM AROUND THE LEFT FUEL CAP; THE EXAMINATION ALSO REVEALED A WORN FUEL CAP LOCKING LUG, AND TWO DETERIORATED FUEL CAP SEALS. ACCORDING TO TWO OPERATORS OF THE HELIO AIRCRAFT, WHEN THE FUEL CAPS LEAK IN-FLIGHT, FUEL WILL NOT GRAVITY FEED TO THE HOPPER TANK AND SUBSEQUENTLY THE ENGINE WILL BE STARVED OF FUEL.

NTSB Probable Cause

THE PILOT'S AND MECHANIC'S FAILURE TO ADEQUATELY INSPECT THE AIRCRAFT FUEL SYSTEM WHICH RESULTED IN FUEL STARVATION.

Full Narrative

On February 26, 1994, at 1435 eastern standard time, a Helio HE391B, N9050R, nosed over during an emergency landing to a private airstrip near Saluda, South Carolina. The ferry flight operated under 14 CFR Part 91 with no flight plan activated. Visual weather conditions prevailed at the time of the accident. The airplane sustained substantial damage; the pilot was not injured. The flight departed North Myrtle Beach, South Carolina, at 1245 hours. According to the pilot, he worked several weeks on N9040R, and completed extensive maintenance on the airplane. The repairs included the installation of a rebuilt engine and the installation of two remanufactured fuel tanks. During the installation of the fuel tanks, serviceable fuel caps were not replaced by the pilot and mechanic as part of the fuel tank installation. Since the aircraft maintenance logs were lost, and the airplane had not flown for several years, the pilot requested and was granted a Special Flight Permit from the Federal Aviation Administration. Under this provision, no annual aircraft maintenance inspection was required to conduct this flight. While enroute to Abbeville, South Carolina, at 4000 feet mean sea level, N9050R lost engine power, and the pilot's efforts to restart the engine failed. The pilot located an airstrip, and executed an emergency landing; the airplane touched down on the south runway at a 45 degree angle and flipped inverted. During the on site examination of the airplane, fuel was observed leaking from the left fuel cap. The pilot stated that the normal fuel endurance for the airplane is four hours; the airplane was full of fuel at the last departure (see attached pilot/owner accident report). The subsequent examination of the airplane revealed that the left fuel cap leaked fuel, and there was extensive wear on the fuel cap locking lugs. According to two operators of the Helio 391B type aircraft, they have experienced the same type of engine malfunction resulting from worn fuel caps. Both operators believed that a loose fuel cap in-flight prevents the gravity flow of fuel to the hopper tank, which results in the loss of engine power (see attached FAA personnel statements).

Flight

Event TypeAccident
Event Time14:35 EST
Nearest AirportBERRY (0nm)
Runway17
Runway Length1700 ft
Runway Width50 ft
Flight Plan FiledVFR
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftHelio HE391B
Tail NumberN9050R
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · GO-435-C2B2-6 · Reciprocating · 260
Seats4

People & Injuries

Injury SummaryNo injuries (1 uninjured)
Fatal0
Serious0
Minor0
Uninjured1
Total1
Crew 1Age 21 · Second Class

Conditions

ConditionsVMC
LightDaylight
Wind30° @ 8 kt
Visibility15 sm
CeilingNone
Temperature / Dew Point61 F / 12 C
Altimeter30.00 inHg
Observation Time18:50
Weather SourceWFAC

Appendix: Source Data