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Aviation safety reports, made easier to study

NTSB Reports is an independent research and search tool for public aviation accident and incident records. It brings NTSB aviation reports, structured fields, docket files, extracted figures, photos, videos, and update history into one searchable interface.

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June 29, 1995 · Boeing 737-200 · N457TM

Elko, NV

Overview

Report Status
Final with probable cause
Event Type
Incident
Date
June 29, 1995
Injury Outcomes
No injuries (84 uninjured)
Location
Elko, NV
Aircraft
Boeing 737-200
Tail Number
N457TM
Operator
Casino Express
Injuries
None
Aircraft Damage
Minor
NTSB Number
LAX95IA229

THE CREW EXPERIENCED AN UNUSUAL VIBRATION WHILE DESCENDING THROUGH FL250. THEY REDUCED SPEED AND THE VIBRATION DECREASED. A FLIGHT ATTENDANT REPORTED THAT PART OF THE RIGHT WING WAS MISSING. THE AIRCRAFT LANDED WITHOUT FURTHER INCIDENT. EXAMINATION OF THE AIRCRAFT INDICATED THAT 1.5 FEET OF THE RIGHT AILERON HAD SEPARATED IN FLIGHT. THIS AILERON UNDERWENT A MAJOR REPAIR IN 1990 INVOLVING SKIN AND CORE REPLACEMENT. IT WAS INSTALLED ON THE AIRCRAFT IN 1992 WITHOUT FURTHER WORK DONE ON IT. EXAMINATION OF THE AILERON REVEALED VERY LITTLE FLOW OF THE ADHESIVE BETWEEN THE SKIN AND THE CORE, POSSIBLY DUE TO USE OF AN ADHESIVE BEYOND ITS SHELF LIFE.

NTSB Probable Cause

in-flight separation of the aileron as a result of inadequate bonding.

Full Narrative

On June 29, 1995, at 0925 hours Pacific daylight time, the crew of Casino Express, a Boeing 737-200, N457TM, from Portland, Oregon, experienced an unusual vibration during a descent through flight level 250 into Elko, Nevada. A flight attendant reported to the pilots that part of the right wing was missing. The first officer confirmed that a section of the right aileron had separated from the aircraft. The captain declared an emergency and the aircraft subsequently landed without further incident. There were no injuries to the 78 passengers or 6 crewmembers onboard. Visual meteorological conditions existed at the time with no in-flight turbulence reported. After experiencing the vibration, the captain slowed the aircraft from .76 Mach to 250 knots indicated airspeed and the vibration decreased. He determined that the aircraft was controllable and advised the cabin crew to prepare for a precautionary emergency landing. Examination of the aircraft afterwards revealed that 1.5 feet of the right outboard aileron had separated at the hinge point to the front spar. The aileron trim tab remained attached. Boeing has reported no previous occurrences similar to this to their knowledge. Casino Air reported that the aileron was last inspected on the daily walk-around, which is performed each day before flight, and no defects were noted at that time. The investigation revealed that the aileron underwent a major repair late in 1990 involving skin and core replacement. The aileron was installed on the aircraft in September, 1992. According to the operator, the aileron has not been repaired since the installation. Boeing examined the part and they indicated that there was very little "filleting" or flow of the adhesive between the skin and core. They believe one possible cause of the insufficient "filleting" could be the use of adhesive beyond it's shelf life. No other examinations were conducted.

Flight

Event TypeIncident
Event Time09:25 PDT
Nearest Airport0nm
Runway0
Flight Plan FiledIFR
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftBoeing 737-200
Tail NumberN457TM
Aircraft CategoryAir
DamageMinor
OperatorCasino Express
Operating RulePart 121
Engines2
Engine TypeTurbojet
Engine DetailsP&W · JT8D-9 · Turbojet · 14400
Seats124

People & Injuries

Injury SummaryNo injuries (84 uninjured)
Fatal0
Serious0
Minor0
Uninjured84
Total84
Crew 1Age 54 · First Class

Conditions

ConditionsVMC
LightDaylight
Wind360° @ 3 kt
Visibility50 sm
CeilingNone
Temperature / Dew Point63 F / 0 C
Altimeter30.00 inHg
Observation Time16:25
Weather SourceWFAC

Appendix: Source Data