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Aviation safety reports, made easier to study

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NTSB Report

June 24, 1995 · Bell 47G-2 · N1968H

Zillah, WA

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
June 24, 1995
Injury Outcomes
1 injury (1 serious injury)
Location
Zillah, WA
Aircraft
Bell 47G-2
Tail Number
N1968H
Injuries
Serious
Aircraft Damage
Substantial
NTSB Number
SEA95LA126

THE PILOT WAS MANEUVERING THE HELICOPTER ABOUT 50 FT AGL WHEN HE SUDDENLY LOST LATERAL CYCLIC CONTROL. THE HELICOPTER BEGAN TO ROLL LEFT DESPITE THE PILOT'S EFFORTS TO CORRECT. THE MAIN ROTOR BLADES CONTACTED TREES AND THE HELICOPTER CARTWHEELED INTO THE GROUND. EXAMINATION REVEALED THAT A PORTION OF THE LEFT CYCLIC CONTROL ROD HAD FAILED. FURTHER METALLURGICAL EXAMINATION SHOWED THAT THE FAILURE WAS DUE TO SEVERE CORROSION. AN EXAMINATION OF THE MAINTENANCE RECORDS REVEALED THAT THE HELICOPTER HAD NOT RECEIVED AN ANNUAL INSPECTION IN OVER TWO YEARS.

NTSB Probable Cause

THE FAILURE OF COMPANY MAINTENANCE PERSONNEL TO PERFORM ADEQUATE INSPECTIONS OF THE HELICOPTER, AND THE FAILURE OF THE CYCLIC CONTROL ROD DUE TO CORROSION.

Full Narrative

On June 23, 1995, about 1700 hours Pacific daylight time, N1968H, a Bell 47G-2 helicopter, operated by Heli Flight Ag Service, Inc., Zillah, Washington, impacted terrain during an uncontrolled descent and was substantially damaged in Zillah. The private pilot, the sole occupant, received serious injuries. Visual meteorological conditions prevailed and no flight plan had been filed. The aerial application flight departed from Buena, Washington, and was conducted under 14 CFR 137. According to the pilot: I pre-flighted, filled, and oiled 1968H in preparation for a survey flight. I took off from Buena and flew 2 miles Northeast of the airport where I landed to talk to a worker. I then returned to the idling helicopter and took off in a Northwestern direction. I started a turn to the South at an altitude of approximately 50 feet and a speed of 40 miles per hour when I lost lateral cyclic control. The aircraft continued to roll to the left while I attempted to correct it by moving the cyclic in the opposite direction. There was no feedback from the controls. The engine remained running. The throttle and collective control was normal. The rotor blades contacted some apple trees at a 90 degree angle and the aircraft cartwheeled on its top. A failed portion of the left lateral cyclic control rod was removed from the aircraft and sent to the Safety Board's Material's Laboratory Division. According to the Metallurgist's Factual Report (attached): The fracture location coincided with end of one of the rod end fitting inserts. Magnified examination of the fracture surfaces and surrounding area found severe corrosion on the interior of tube. The corrosion had significantly reduced the wall thickness of the tube at the fracture location. In some areas the wall had been reduced to a knife edge with no significant remaining thickness.... The remaining intact wall of the tube was fractured by overstress forces. Inspections within the tube uncovered extensive corrosion products on all of the interior surfaces and localized areas of deep pitting. The most severe corrosion appeared to be within two to three inches of the fractured end of the tube. According to an FAA aviation safety inspector from Renton, Washington, the helicopter had not received an annual inspection in over two years.

Flight

Event TypeAccident
Event Time17:00 PDT
Nearest Airport0nm
Runway0
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftBell 47G-2
Tail NumberN1968H
Aircraft CategoryHeli
DamageSubstantial
Operating RulePart 137
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · VO-435-A1F · Reciprocating · 260

People & Injuries

Injury Summary1 injury (1 serious injury)
Fatal0
Serious1
Minor0
Uninjured0
Total1
Crew 1Age 32 · Second Class

Conditions

ConditionsVMC
LightDaylight
Wind170° @ 5 kt
Visibility60 sm
CeilingBroken clouds 25000 ft
Temperature / Dew Point52
Altimeter30.00 inHg
Observation Time23:50
Weather SourceWFAC

Appendix: Source Data