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Aviation safety reports, made easier to study

NTSB Reports is an independent research and search tool for public aviation accident and incident records. It brings NTSB aviation reports, structured fields, docket files, extracted figures, photos, videos, and update history into one searchable interface.

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NTSB Report

October 12, 1995 · Hughes 369HS · N9205F

Hana, HI

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
October 12, 1995
Injury Outcomes
4 injuries (4 minor injuries), 1 uninjured
Location
Hana, HI
Aircraft
Hughes 369HS
Tail Number
N9205F
Operator
Alexair
Injuries
Minor
Aircraft Damage
Substantial
NTSB Number
LAX96LA009

DURING DEPARTURE, UPON REACHING 100 FEET ALTITUDE AND 60 KNOTS AIRSPEED, THE PILOT EXPERIENCED AN AIRFRAME VIBRATION ACCOMPANIED BY A FUEL FILTER CAUTION LIGHT, ENGINE POWER WARNING LIGHT AND HORN, AND LOSS OF ENGINE POWER. IN THE ENSUING AUTOROTATION, A HARD LANDING RESULTED IN THE MAIN ROTOR SEVERING THE TAIL BOOM. SUBSEQUENT INVESTIGATION REVEALED THAT THERE WAS A LEAK IN THE FUEL FILTER BYPASS SWITCH WHICH PERMITTED AIR TO ENTER THE SUCTION-FED ENGINE FUEL SYSTEM. INSPECTION OF THE SWITCH DISCLOSED LEAKAGE BETWEEN THE MATING FLANGE HALVES DUE TO DETERIORATED SAFETY WIRING. THE LAST SCHEDULED MAINTENANCE ON THE AIRCRAFT WAS PERFORMED 77 HOURS PRIOR TO THE ACCIDENT.

NTSB Probable Cause

the loss of engine power due to inadequate maintenance inspection of the fuel system which permitted air to enter the engine fuel supply. A factor in the accident was the pilot's improper execution of the autorotation landing.

Full Narrative

On October 11, 1995, at 1755 hours Hawaiian standard time, a Hughes 369HS, N9205F, was substantially damaged during an emergency landing shortly after takeoff from Hana Airport on the island of Maui, Hawaii. The commercial pilot was not injured, however, his four passengers received minor injuries. The aircraft was being operated as a sightseeing flight by AlexAir under 14 CFR Part 135 when the accident occurred. Visual meteorological conditions prevailed and a company VFR flight plan was filed. The pilot reported departing from runway 8/26 at midfield. Upon reaching 100 feet altitude at 60 knots, he experienced a lateral vibration he thought was due to rotor imbalance. He had lowered the collective control and slowed for a normal descent when he noted that the fuel filter light had come on. This was followed immediately by the engine failure light and warning horn, and a loss of engine power. The pilot said he then initiated an autorotation back to the runway. He "lowered collective and nosed the helicopter forward to try to get some airspeed for a flare at about 30 feet," however, he was unable to flare and level the helicopter before the tail boom and landing skids impacted at the same time on the runway. The main rotor blades then flexed downward and severed the tailboom. Subsequent examination of the aircraft by inspectors from the FAA's Honolulu Flight Standards District Office revealed that there was a leak in the fuel filter bypass switch which allowed air to enter the suction-fed engine fuel system. The fuel filter bypass switch was manufactured by the R. W. Jenson Company as part number 800175-3 (McDonnell Douglas Helicopter/Hughes P/N 369H8144) circa 1974. The last 100-hour inspection of the aircraft was performed 77 hours prior to the accident. Following the accident the switch was inspected and tested at Spectra-Lux Corporation, who currently manufacture the switch under license. The inspection revealed leakage between the mating flange halves. The leakage was due to deteriorated safety wiring which permitted the machine screws holding the flanges together to loosen. When the screws were tightened, the leakage stopped and the switch functioned to the manufacturers' specifications.

Flight

Event TypeAccident
Event Time17:55 HST
Nearest AirportHANA (0nm)
Runway8
Runway Length3605 ft
Runway Width100 ft
Flight Plan FiledCvfr
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftHughes 369HS
Tail NumberN9205F
Aircraft CategoryHeli
DamageSubstantial
OperatorAlexair
Operating RulePart 135
Engines1
Engine TypeTurboshaft
Engine DetailsAllison · 250-C20B · Turboshaft · 420
Seats5

People & Injuries

Injury Summary4 injuries (4 minor injuries), 1 uninjured
Fatal0
Serious0
Minor4
Uninjured1
Total5
Crew 1Age 34 · Second Class

Conditions

ConditionsVMC
LightDusk
Wind60° @ 13 kt, gusting 21 kt
Visibility15 sm
CeilingNone
Temperature / Dew Point64 F
Altimeter29.00 inHg
Observation Time03:50
Weather SourceWFAC

Appendix: Source Data