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NTSB Report

May 24, 1996 · Beech 1900D · N148SK

Indianapolis, IN

Overview

Report Status
Final with probable cause
Event Type
Incident
Date
May 24, 1996
Injury Outcomes
No injuries (20 uninjured)
Location
Indianapolis, IN
Aircraft
Beech 1900D
Tail Number
N148SK
Operator
Astral Aviation
Injuries
None
Aircraft Damage
Minor
NTSB Number
CHI96IA170

Shortly after taking off, the crew of the airplane noted smoke in the cabin, and they returned and landed at the departure airport. Investigation revealed that a bearing in the forward cabin ventilation blower motor had failed. There was evidence that after the bearing had failed, the wires and resistors to the ventilation motor had overheated. The wires were charred and sooted on the blower motor housing. The resistors (for low speed fan operation) showed signs of heat damage. Current limiters were provided to protect the electrical circuit. However, research revealed that the wiring and resistors were not adequately protected in the low speed fan mode.

NTSB Probable Cause

failure of a forward cabin ventilation blower motor bearing, which resulted in binding of the blower motor; and inadequate design of the electrical system, which allowed overheating of the electrical circuit and smoke in the cabin of the aircraft.

Full Narrative

HISTORY OF FLIGHT On May 23, 1996, at 2000 central daylight time (cdt), a Beech 1900D, N148SK, experienced smoke in the cabin of the airplane, shortly after departing the Indianapolis International Airport, Indianapolis, Indiana. The 14 CFR Part 121 passenger flight returned to the Indianapolis International Airport, and landed on runway 05L. After stopping on the runway, the 18 passengers and two flight crew members performed an emergency evacuation of the airplane. No injuries were reported by the passengers or the flight crew. VFR conditions existed at the time of the incident. N148SK was operating on an IFR flight plan, with an intended destination of Milwaukee, Wisconsin. FLIGHT RECORDER The cockpit voice recorder was removed from the airplane. No useful information was retrieved from the cockpit voice recorder. FIRE The wires which control the forward cabin ventilation blower motor were charred and sooted on the blower motor housing. Both resistors which control the blower motor when it is in the low speed mode showed signs of heat damage. The floor immediately under the forward blower motor had a trace of soot on its bottom. TESTS AND RESEARCH The investigator in charge (IIC) obtained the forward blower motor, and the current limiter from the incident aircraft. The forward blower motor could not be rotated by hand, and the current limiter for the forward blower motor was tripped. One internal bearing of the forward cabin ventilation blower motor had failed, and was in numerous pieces when the motor was opened. A review of the aircraft's electrical system, and the blower motor was completed with the manufacturers of the aircraft and the blower motor. It was determined that if either the forward ventilation blower motor or the aft ventilation blower motor for the airplane stalled while in the low speed fan mode, the wires and resistors on the vent blower assembly were insufficiently protected by the current limiter. The failed blower motor had 2,321 hours total time in service, 2,838 total cycles, and 405 total days of service. There are two different ventilation blower manufacturers. One vent blower manufacturer lists the recommended overhaul time as 1,000 hours. The other vent blower manufacturer lists the overhaul time as 2,000 hours. The Beechcraft 1900D maintenance manual dated December 22, 1995 recommends to repair or replace the blower motor if it becomes inoperative. The blower motor manufacturers, and the aircraft manufacturer require bearing replacement at the time of blower motor overhaul. ADDITIONAL INFORMATION On July 26, 1996, at 1620 eastern standard time a Beech 1900D, N165YV, being operated as Liberty Express Flight 5991, reported smoke in the cockpit after departing from the Jamestown Airport, Jamestown, New York. The crew downed their oxygen masks and deployed the oxygen masks to the passengers. Flight 5991 returned to the Jamestown Airport, and landed. The 17 passengers, one lap child, and 2 flight crew members were uninjured. The aft blower motor from N165YV was disassembled in Wichita, Kansas, on July 30, 1996. This blower motor showed fire and heat damage similar to the blower motor on N148SK. One internal bearing had failed, the other bearing was worn. The blower motor from N165YV had been in service 1,597.2 hours, 3,306 cycles, and 318 days Parties to the investigation were Raytheon Aircraft, and Electromech Technologies.

Flight

Event TypeIncident
Event Time21:00 EDT
Nearest AirportIndianapolis Intl (0nm)
Runway5L
Runway Length10005 ft
Runway Width150 ft
Flight Plan FiledIFR
Aircraft FireIflt
Aircraft ExplosionNo

Aircraft

AircraftBeech 1900D
Tail NumberN148SK
Aircraft CategoryAir
DamageMinor
OperatorAstral Aviation
Operating RulePart 121
Engines2
Engine TypeTurboprop
Engine DetailsP&W · PT6A-67D · Turboprop · 1279
Seats21

People & Injuries

Injury SummaryNo injuries (20 uninjured)
Fatal0
Serious0
Minor0
Uninjured20
Total20
Crew 1Age 27 · First Class

Conditions

ConditionsVMC
LightDaylight
WindCalm
CeilingNone
Temperature / Dew Point0 C / 0 C
Altimeter0

Appendix: Source Data