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Aviation safety reports, made easier to study

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June 28, 1996 · Bell UH-1B · N9846F

Lorida, FL

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
June 28, 1996
Injury Outcomes
1 injury (1 minor injury), 1 uninjured
Location
Lorida, FL
Aircraft
Bell UH-1B
Tail Number
N9846F
Injuries
Minor
Aircraft Damage
Substantial
NTSB Number
MIA96LA166

The tail rotor gearbox, hub, and blades separated from the helicopter during flight. The helicopter then began to spin to the right. The pilot reduced engine power and leveled the helicopter; however, it touched down moving sideways, and the main rotor contacted the ground. Postcrash examination of the gearbox showed the gear box mounting studs had failed due to bending fatigue, which was a result of the mounting bolts not being torqued properly. Logbook records showed the gearbox had been replaced 95 flight hours before the accident.

NTSB Probable Cause

failure of company maintenance personnel to properly torque the tail rotor 90 degree gear box mounting bolts during installation, which resulted in failure of the mounting studs due to bending fatigue and subsequent separation of the gearbox.

Full Narrative

On June 28, 1996, about 0815 eastern daylight time, a Bell UH-1B, N9846F, registered to Colony Services, Inc., crashed in a field after loss of the tail rotor, near Lorida, Florida, while on a 14 CFR Part 137 aerial application flight. Visual meteorological conditions prevailed at the time and no flight plan was filed. The helicopter received substantial damage and the commercial-rated pilot received minor injuries. The passenger was not injured. The flight originated from a field adjacent to the crash site a few minutes before the accident. The pilot stated he was spraying a canal. He heard a "grinding" noise coming from the tail rotor area and maneuvered towards a field for a precautionary landing. As the helicopter slowed he checked the tail rotor with the anti-torque pedals. As he did, the tail rotor and gearbox separated. The helicopter began to spin to the right and the nose dropped. He reduced engine power to idle and leveled the helicopter. The helicopter then touched down moving sideways and the main rotor contacted the ground. Examination of the helicopter by FAA inspectors showed the 90 degree tail rotor gear box, hub, and blades had separated from the helicopter and were found about 100 feet from the main wreckage, along the flight path of the helicopter. Examination of the separated tail rotor 90 degree gearbox, hub, and blades was performed by Bell Helicopter Engineering Laboratories, Fort Worth, Texas, under FAA supervision. The examination concluded "all six of the 90 degree gearbox case assembly studs, used to secure the case and pinion sleeve assembly to the support, fractured due to bending fatigue. The mating surfaces of the 90 degree gearbox support, pinion sleeve assembly, and the unthreaded portion of the case assembly studs all exhibited wear and fretting. The wear and fretting are indications of a loose clamp-up. The loose clamp-up would have allowed bending of the studs resulting in the bending fatigue fractures." (See attached Bell Helicopter report) Logbook records showed the tail rotor 90 degree gearbox had been installed 95 flight hours before the accident. (See attached logbook pages)

Flight

Event TypeAccident
Event Time08:15 EDT
Nearest Airport0nm
Runway0
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftBell UH-1B
Tail NumberN9846F
Aircraft CategoryHeli
DamageSubstantial
Operating RulePart 137
Engines1
Engine TypeTurboshaft
Engine DetailsLycoming · T-53-L11D · Turboshaft · 1100
Seats2

People & Injuries

Injury Summary1 injury (1 minor injury), 1 uninjured
Fatal0
Serious0
Minor1
Uninjured1
Total2
Crew 1Age 51 · Second Class

Conditions

ConditionsVMC
LightDaylight
Wind240° @ 5 kt
Visibility12 sm
CeilingBroken clouds 10000 ft
Altimeter29.00 inHg
Observation Time12:50
Weather SourceWFAC

Appendix: Source Data