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Aviation safety reports, made easier to study

NTSB Reports is an independent research and search tool for public aviation accident and incident records. It brings NTSB aviation reports, structured fields, docket files, extracted figures, photos, videos, and update history into one searchable interface.

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NTSB Report

November 27, 1996 · Beech 35 · N4523V

Lafayette, GA

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
November 27, 1996
Injury Outcomes
No injuries (3 uninjured)
Location
Lafayette, GA
Aircraft
Beech 35
Tail Number
N4523V
Injuries
None
Aircraft Damage
Substantial
NTSB Number
ATL97LA027

Flutter of the empennage occurred during cruise flight. The pilot immediately reduced engine power, and the flutter subsided. Duration of the flutter was about three seconds. An examination of the empennage disclosed that the bulkhead at fuselage station (FS) 256.9 exhibited cracks at the four corners of the assembly. Also, buckling of the fuselage skin was noted adjacent to the damaged bulkhead. The ruddervators were removed from the airframe and balance checked in accordance with the Bonanza 35 Series Shop Manual. The left and right ruddervators exhibited static underbalance moments (trailing edge heavy) of 23.73 and 22.95 inch-pounds, respectively. According to the service manual, the required static underbalance range is 16.80 to 19.80 inch pounds. Both ruddervators had been reskinned (or replaced) and repainted. An unbroken paint seal around the screws (that attached the counterweights to the ruddervators) indicated that the counterweights had not been removed subsequent to repainting.

NTSB Probable Cause

failure of maintenance personnel to balance the ruddervator assemblies after they had been reskinned and painted, which resulted in flutter and subsequent damage to the empennage.

Full Narrative

On November 27, 1996, at 1600 eastern standard time, a Beech 35, N4523V, experienced the failure of the aft bulkhead in the empennage section of the airframe while at cruise flight near Lafayette, Georgia. The personal flight operated under the provisions of Title 14 CFR Part 91 with no flight plan filed. Visual weather conditions prevailed at the time of the accident. The airplane sustained substantial damage. The pilot-in -command ,the pilot/passengers, and the passenger were not injured. The flight departed Lafayette, Georgia, at 1550. The two pilots reported that ten minutes into the flight they experienced flutter in the aft section of the airframe. The flutter episode last about three seconds. The pilot immediately reduced engine power, and the flutter episode stopped. The pilot elected to return to the airport in Lafayette and landed without incident. The visual examination of the empennage section disclosed that the airframe had sustained structural damage that wrinkled the skin in the vicinity of both ruddervator and stabilizer assemblies. An examination of the internal structural components of the empennage disclosed that the bulkhead at fuselage station (FS) 256.9 exhibited cracks at the four corners of the assembly. In the immediate vicinity of the damaged bulkhead, there was buckling to the aft fuselage skin. The remainder of the aft portion of the empennage was not damaged, including the ruddervator assemblies. The ruddervators were removed from the airframe and balance checked in accordance with the Bonanza 35 series Shop Manual. The left and right ruddervators exhibited static underbalance moments of 23.73 and 22.95 inch-pounds respectively. The required static balance range is 16.80 to 19.80 inch pounds. When the screws that attached the counterbalance assemblies to the ruddervator were removed, there was a top coat paint seal that covered the screw heads. A review of the airframe maintenance logs disclosed that the last ruddervator painting and balancing were accomplished on January 24, 1987. The maintenance log review also failed to disclose the completion of Airworthiness Directive (AD) 94-20-04, that required a balance check of the ruddervator assemblies within the next one hundred hours time-in-service after the effective date of this AD (see attached AD-94-20-04).

Flight

Event TypeAccident
Event Time16:00 EST
Nearest AirportBarwick Lafayette (6nm E)
Runway2
Runway Length5400 ft
Runway Width50 ft
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftBeech 35
Tail NumberN4523V
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsContinental · E-225 · Reciprocating · 225
Seats4

People & Injuries

Injury SummaryNo injuries (3 uninjured)
Fatal0
Serious0
Minor0
Uninjured3
Total3
Crew 1Age 39 · Unknown

Conditions

ConditionsVMC
LightDaylight
Wind30° @ 13 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point48 / 12 C
Altimeter30.00 inHg
Observation Time21:00
Weather SourceWFAC

Appendix: Source Data