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NTSB Report

January 23, 1998 · Robinson R-44 · N972SA

Miami, FL

Overview

Report Status
Final with probable cause
Event Type
Incident
Date
January 23, 1998
Injury Outcomes
No injuries (1 uninjured)
Location
Miami, FL
Aircraft
Robinson R-44
Tail Number
N972SA
Operator
Spencer Gordon
Injuries
None
NTSB Number
ATL98IA039

According to the pilot, as he was attempting to land, he was unable to apply left cyclic. The pilot made a run-on landing, using right turns, without further incident. Further examination of the cyclic revealed that the lateral trim actuator shaft was worn and lodged in the guide bearing, thus interfering with the surrounding structure. After this incident, the inspection criteria for the lateral cyclic trim system was reviewed. The criteria did not include a measurement of the shaft wear. There was a service bulletin, SB-19, that dealt with excessive shaft wear on Robinson R-44 helicopters, but it did not apply to the incident helicopter. Subsequent to this incident, a new Service Bulletin, SB-26, was released for R-44 helicopters, which stated that the lateral cyclic trim assembly shaft, P/N C585-1, should be measured in several places. If the shaft diameter varies more than 0.004 inches in any 0.50 inch of length, the assembly should be replaced before further flight. After the release of SB-26, a priority Airworthiness Directive (AD), AD 98-04-12, was issued to require compliance with the terms of SB-26.

NTSB Probable Cause

An inadequate service bulletin which did not require measurement of the cyclic trim assembly shaft and did not identify all helicopters in which shaft wear could lead to restricted movement of the lateral cyclic trim.

Full Narrative

On January 22, 1998, about 2230 eastern standard time, a Robinson R-44 Helicopter, N972SA, experienced a partial cyclic control stick failure while hovering to land at the Kendall-Tamiami Executive Airport, Miami, Florida. The helicopter was operated by the pilot under the provisions of Title 14 CFR Part 91, and visual flight rules. Visual meteorological conditions prevailed, and no flight plan was filed for the local, personal flight. The private pilot was not injured, and the helicopter sustained no damage. The flight departed Fort Lauderdale, Florida at 2200. According to the pilot, as he was attempting to land, the helicopter began to drift right. He applied left cyclic control, but "just past the center of cyclic movement, the cyclic felt as if it hit a stop". The pilot rotated the cyclic 360 degrees to ensure the cyclic was not set at full right trim. There was no effect. The pilot made a run-on landing, using right turns, without further incident. Further examination of the cyclic revealed that the lateral trim actuator shaft was not properly aligned. The shaft exhibited wear concurrent with its position in a guide bearing. After sufficient quantity of the shaft was worn, the shaft became lodged in the guide bearing. Once lodged, the lower end of the shaft and a guide spring became loose and interfered with the surrounding structure, resulting in the partial loss of lateral control. After this incident, the inspection criteria for the lateral cyclic trim system was reviewed. The criteria did not include a measurement of the shaft wear. There was a service bulletin, SB-19, that dealt with excessive shaft wear on Robinson R-44 helicopters which directed mechanics to replace the lateral cyclic trim assembly shaft, Part Number (P/N) C585-1, if the diameter was decreased 0.001 inch per 100 hours or a diameter of less than 0.238 inch. This Service Bulletin, however, was for R-44 helicopters Serial Numbers (S/N) 0002 through 0321, and it did not apply to the incident helicopter. Subsequent to this incident, a new Service Bulletin, SB-26, was released for R-44 helicopters, S/N 0002 through 0420 and 0425, 0426, and 0427. SB-26 stated that the lateral cyclic trim assembly shaft, P/N C585-1, should be measured in several places. If the shaft diameter varies more than 0.004 inches in any 0.50 inch of length, the assembly should be replaced before further flight. After the release of SB-26, a priority Airworthiness Directive (AD), AD 98-04-12, was issued to require compliance with the terms of SB-26.

Flight

Event TypeIncident
Event Time22:30 EST
Nearest AirportKendall Tamiami Executive (1nm E)
Runway0
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftRobinson R-44
Tail NumberN972SA
Aircraft CategoryHeli
OperatorSpencer Gordon
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · O-540-F1B5 · Reciprocating · 235
Seats4

People & Injuries

Injury SummaryNo injuries (1 uninjured)
Fatal0
Serious0
Minor0
Uninjured1
Total1
Crew 1Age 50 · First Class

Conditions

ConditionsVMC
LightDaylight
Wind130° @ 8 kt, gusting 18 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point64 F
Altimeter30.00 inHg
Observation Time03:59
Weather SourceWFAC

Appendix: Source Data