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Aviation safety reports, made easier to study

NTSB Reports is an independent research and search tool for public aviation accident and incident records. It brings NTSB aviation reports, structured fields, docket files, extracted figures, photos, videos, and update history into one searchable interface.

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NTSB Report

April 10, 1993 · Boeing 767-233 · CGAUP

Kansas City, MO

Overview

Report Status
Probable Cause
Event Type
Incident
Date
April 10, 1993
Injury Outcomes
No injuries (101 uninjured)
Location
Kansas City, MO
Aircraft
Boeing 767-233
Tail Number
CGAUP
Operator
Air Canada
Injuries
None
NTSB Number
CHI93IA152

The flight crew noted a loss of aileron control (felt frozen), while cruising at FL 370. They were able to make heading changes by using the rudder and elected to divert to Kansas City (MCI). The airplane had been exposed to rain and standing water before the flight. The crew felt the loss of aileron control may have been due to frozen water in the control system. During descent to MCI, above freezing air temperatures were encountered, and control of the ailerons gradually returned until full control was regained. An uneventful landing was made at MCI. Investigation revealed worn aileron control bearings in the lateral control actuator system. The worn bearings were tested by soaking in water and freezing. Water penetrated a bearing housing and froze inside the bearing race, disabling the bearing. Subsequent disassembly of the bearing disclosed corroded and worn ball bearings. Boeing Service Letter (767-S-27-094) and Service Bulletin 767-27-0128 were issued to address inspection/replacement criteria of the bearings.

NTSB Probable Cause

A FROZEN AILERON CONTROL BEARING AFTER IT HAD BECOME WORN, CORRODED AND EXPOSED TO WATER, AND THE MANUFACTURER'S INADEQUATE MAINTENANCE/INSPECTION REQUIRMENT OF THE BEARING(S).

Full Narrative

THE FLIGHT CREW NOTED A LOSS OF AILERON CONTROL (FELT FROZEN), WHILE CRUISING AT FL 370. THEY WERE ABLE TO MAKE HEADING CHANGES BY USING THE RUDDER & ELECTED TO DIVERT TO KANSAS CITY (MCI). THE AIRPLANE HAD BEEN EXPOSED TO RAIN & STANDING WATER BEFORE THE FLIGHT. THE CREW FELT THE LOSS OF AILERON CONTROL MAY HAVE BEEN DUE TO FROZEN WATER IN THE CONTROL SYSTEM. DURING DESCENT TO MCI, ABOVE FREEZING AIR TEMPERATURES WERE ENCOUNTERED, & CONTROL OF THE AILERONS GRADUALLY RETURNED UNTIL FULL CONTROL WAS REGAINED. AN UNEVENTFUL LANDING WAS MADE AT MCI. INVESTIGATION REVEALED WORN AILERON CONTROL BEARINGS IN THE LATERAL CONTROL ACTUATOR SYSTEM. THE WORN BEARINGS WERE TESTED BY SOAKING IN WATER & FREEZING. WATER PENETRATED A BEARING HOUSING & FROZE INSIDE THE BEARING RACE, DISABLING THE BEARING. SUBSEQUENT DISASSEMBLY OF THE BEARING DISCLOSED CORRODED & WORN BALL BEARINGS. BOEING SERVICE LETTER (767-S-27-094) & SEVICE BULLETIN 767-27-0128 WERE ISSUED TO ADDRESS INSPECTION/REPLACEMENT CRITERIA OF THE BEARINGS.

Flight

Event TypeIncident
Event Time11:12 CDT
Nearest Airport0nm N
Runway0
Flight Plan FiledIFR
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftBoeing 767-233
Tail NumberCGAUP
Aircraft CategoryAir
OperatorAir Canada
Operating RulePart 129
Engines2
Engine TypeTurbofan
Engine DetailsP&W · JT9D-7R4D · Turbofan · 48000
Seats255

People & Injuries

Injury SummaryNo injuries (101 uninjured)
Fatal0
Serious0
Minor0
Uninjured101
Total101
Crew 1Unknown

Conditions

ConditionsVMC
LightDaylight
WindCalm
Visibility50 sm
CeilingNone
Temperature / Dew Point-69 F / 0 C
Altimeter29.00 inHg
Weather SourcePILO

Appendix: Source Data