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NTSB Report

September 2, 1993 · Mooney M20J · N191ER

Daytona Beach, FL

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
September 2, 1993
Injury Outcomes
No injuries (3 uninjured)
Location
Daytona Beach, FL
Aircraft
Mooney M20J
Tail Number
N191ER
Injuries
None
Aircraft Damage
Substantial
NTSB Number
MIA93LA187

AFTER TAKEOFF DURING THE INITIAL CLIMB WHEN THE FLIGHT WAS ABOUT 150 FEET ABOVE GROUND LEVEL, THE ENGINE FAILED. THE CFI TOOK THE CONTROLS AND WITH UNSUITABLE TERRAIN AHEAD AND INSUFFICIENT RUNWAY REMAINING, BANKED THE AIRPLANE TO THE LEFT AND LANDED HARD ON THE AIRPORT PROPERTY. THE AIRPLANE WAS RECOVERED AND BOTH WING FUEL TANK SUMP DRAINS AND THE GASCOLATOR WERE DRAINED TO CHECK FOR CONTAMINANTS; NONE WERE FOUND. A TEST PROPELLER WAS INSTALLED AND THE ENGINE WAS STARTED AND FOUND TO OPERATE NORMALLY. THE SERVO WAS DISASSAMBLED WHICH REVEALED CONTAMINANT RESEMBLING GASKET MATERIAL INSIDE THE MIXTURE HOUSING ASSEMBLY. ACCORDING TO OVERHAUL PERSONNEL, THE LOCATION OF THE CONTAMINANT COULD CAUSE A LOSS OF ENGINE POWER. THE SERVO HAD ACCUMULATED 498.5 HOURS SINCE OVERHAUL.

NTSB Probable Cause

CONTAMINATION/BLOCKAGE OF THE FUEL INJECTION CONTROL SYSTEM.

Full Narrative

On September 2, 1993, about 1114 eastern daylight time, a Mooney M20J, N191ER, registered to and operated by Embry-Riddle Aeronautical University, landed hard during a forced landing at the Daytona Beach Regional Airport, Daytona Beach, Florida, while on a 14 CFR Part 91 instructional flight. Visual meteorological conditions prevailed at the time and no flight plan was filed for the local flight. The airplane was substantially damaged and the certified flight instructor (CFI), pilot-rated student, and observer were not injured. The flight was originating at the time of the accident. After the student performed takeoff during the initial climb about 150 feet above ground level, the CFI reported that a loud popping noise was heard from the engine which then failed. The CFI took control of the airplane and with unsuitable terrain ahead and insufficient runway remaining, banked the airplane to the left. The airplane was landed hard on airport property. As a result, the left main landing gear was partially driven through the wing and the nose landing gear collapsed. The airplane was recovered and both wing fuel tank sumps and the gascolator were drained and checked for contaminants; none were found. A test propeller was installed and the engine was started and found to operate normally. The servo fuel injector assembly was removed for bench testing which revealed no evidence of failure or malfunction. The servo was then disassembled which revealed contaminant resembling gasket material inside the mixture control housing assembly. According to overhaul personnel, the location of the contaminant could cause a loss of power if the fuel jet were plugged. Review of maintenance records revealed that the servo was overhauled on May 21, 1992. It had accumulated according to the pilot/operator aircraft accident report form 498.5 hours since overhaul.

Flight

Event TypeAccident
Event Time11:14 EDT
Nearest AirportDaytona Beach Regional (0nm)
Runway7L
Runway Length7500 ft
Runway Width150 ft
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftMooney M20J
Tail NumberN191ER
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · IO-360-A3B6D · Reciprocating · 200
Seats4

People & Injuries

Injury SummaryNo injuries (3 uninjured)
Fatal0
Serious0
Minor0
Uninjured3
Total3
Crew 1Age 26 · First Class

Conditions

ConditionsVMC
LightDaylight
Wind120° @ 8 kt
Visibility10 sm
CeilingNone
Altimeter30.00 inHg
Observation Time15:21
Weather SourceWFAC

Appendix: Source Data