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Aviation safety reports, made easier to study

NTSB Reports is an independent research and search tool for public aviation accident and incident records. It brings NTSB aviation reports, structured fields, docket files, extracted figures, photos, videos, and update history into one searchable interface.

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NTSB Report

September 2, 1992 · Cessna 206 · N8070Z

Fort Yukon, AK

Overview

Report Status
Probable Cause
Event Type
Accident
Date
September 2, 1992
Injury Outcomes
2 injuries (1 serious injury, 1 minor injury), 1 uninjured
Location
Fort Yukon, AK
Aircraft
Cessna 206
Tail Number
N8070Z
Operator
Larry R Rivers
Injuries
Serious
Aircraft Damage
Substantial
NTSB Number
ANC92LA152

The pilot loaded the 2 passengers and gear in the airplane to the extent that it took successive attempts to close the door due to the gear which 'filled up the airplane to the roof.' The rear passenger had to lay on top of meat and camp supplies with 2 dogs in his lap. The airplane was estimated to be 772 lbs over max gross weight at takeoff. After takeoff, the airplane climbed slowly for approximately 55 minutes at takeoff power. A 'sledgehammer' sound preceded the appearance of oil flowing into the cabin area. No reduction of power was observed. The oil pressure began dropping rapidly, and the pilot made a precautionary landing on a beach. The airplane nosed over in grass. Engine teardown examination revealed that the #6 cylinder had failed through the head-to-barrel threaded joint. Metallurgical examination revealed that the failure was the result of fatigue cracking in the cylinder head casting. This type of failure occurs when the cylinder is operated at elevated temperatures (above maximum allowable) for a considerable period of time.

NTSB Probable Cause

FATIGUE FAILURE OF AN ENGINE CYLINDER PRECIPITATED BY THE PILOT-IN-COMMAND INTENTIONALLY EXCEEDING THE ENGINE PERFORMANCE RATINGS IN ORDER TO SUSTAIN FLIGHT IN THE GROSSLY OVERWEIGHT CONDITION. A FACTOR CONTRIBUTING TO THE ACCIDENT WAS THE HIGH GRASS. A FACTOR CONTRIBUTING TO THE SEVERITY OF THE PASSENGER'S INJURY WAS THE UNSECURED CARGO.

Full Narrative

THE PILOT LOADED THE 2 PASSENGERS AND GEAR IN THE AIRPLANE TO THE EXTENT THAT IT TOOK SUCCESSIVE ATTEMPTS TO CLOSE THE DOOR DUE TO THE GEAR WHICH 'FILLED UP THE AIRPLANE TO THE ROOF.' THE REAR PAX HAD TO LAY ON TOP OF MEAT AND CAMP SUPPLIES WITH 2 DOGS IN HIS LAP. THE AIRPLANE WAS ESTIMATED TO BE 772 LBS OVER MAX GROSS WEIGHT AT TAKEOFF. AFTER TAKEOFF THE AIRPLANE CLIMBED SLOWLY FOR APRX 55 MIN AT TAKEOFF POWER. A 'SLEDGEHAMMER' SOUND PRECEDED THE APPEARANCE OF OIL FLOWING INTO THE CABIN AREA. NO REDUCTION OF POWER WAS OBSERVED. THE OIL PRESSURE BEGAN DROPPING RAPIDLY, AND THE PILOT MADE A PRECAUTIONARY LANDING ON A BEACH. THE AIRPLANE NOSED OVER IN GRASS. ENGINE TEARDOWN EXAMINATION REVEALED THAT THE #6 CYLINDER HAD FAILED THROUGH THE HEAD-TO-BARREL THREADED JOINT. METALLURGICAL EXAMINATION REVEALED THAT THE FAILURE WAS THE RESULT OF FATIGUE CRACKING IN THE CYLINDER HEAD CASTING. THIS TYPE OF FAILURE OCCURS WHEN THE CYLINDER IS OPERATED AT ELEVATED TEMPERATURES (ABOVE MAXIMUM ALLOWABLE) FOR A CONSIDERABLE PERIOD OF TIME.

Flight

Event TypeAccident
Event Time17:42 AKDT
Nearest Airport0nm N
Runway0
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftCessna 206
Tail NumberN8070Z
Aircraft CategoryAir
DamageSubstantial
OperatorLarry R Rivers
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsContinental · IO-520A · Reciprocating · 285
Seats2

People & Injuries

Injury Summary2 injuries (1 serious injury, 1 minor injury), 1 uninjured
Fatal0
Serious1
Minor1
Uninjured1
Total3
Crew 1Age 44 · Second Class

Conditions

ConditionsVMC
LightDaylight
WindCalm
Visibility50 sm
CeilingOvercast 7000 ft
Temperature / Dew Point50 / 0 C
Altimeter0
Weather SourcePILO

Appendix: Source Data