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NTSB Report

July 12, 1999 · Cessna 172H · N3213L

Falmouth, KY

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
July 12, 1999
Injury Outcomes
2 injuries (2 minor injuries)
Location
Falmouth, KY
Aircraft
Cessna 172H
Tail Number
N3213L
Injuries
Minor
Aircraft Damage
Substantial
NTSB Number
NYC99LA173

On the day of the accident, maintenance was preformed on the number one cylinder to dislodge a stuck valve. The pilot then refueled the airplane and taxied for departure. Once airborne, the pilot climbed to a cruise altitude of 3,500 feet msl without difficulty. Approximately 45 minutes into the flight, the engine started running rough. The pilot diverted, but before he could complete a successful precautionary landing, there was a total loss of engine power. The airplane crashed into trees. Prior to the engine running 'rough', EGT was indicating 'normal.' After the engine started running 'rough', the EGT dropped to below 'normal.' The EGT sensor was located on the number one cylinder. No anomalies with the engine were found after the accident except for a broken intake valve rocker-arm on the number one cylinder. Examination of the rocker-arm revealed no evidence of fatigue or any other form of progressive crack growth.

NTSB Probable Cause

A stuck intake-valve on the number one cylinder which resulted in a loss of engine power.

Full Narrative

On July 12, 1999, about 1225 eastern daylight time, a Cessna 172H, N3213L, was substantially damaged during a forced landing at the Gene Snyder Airport, Falmouth, Kentucky. The certificated commercial pilot and the passenger received minor injuries. Visual meteorological conditions prevailed for the personal flight that originated from Huntington, West Virginia, destined for Mount Vernon, Illinois. A visual flight rules flight plan was filed, and the flight was conducted under 14 CFR Part 91. According to the pilot, the day before the accident, he went to the airport about 0800, preflighted the airplane, then stared the airplane's engine. The engine ran "rough", so he aborted the flight. That same day, the pilot had a certificated mechanic inspect the engine. The mechanic thought the problem might be a stuck valve, so the next day, the pilot had a maintenance shop at the airport examine the engine. The shop identified and repaired a stuck valve on the number one cylinder, and then ran the engine. The engine ran "smoothly," and the pilot accepted the airplane. After paying the maintenance facility, the pilot checked the weather, and filed a flight plan. He conducted a preflight, and noticed no anomalies. He started the airplane's engine, and taxied for fuel. After filling both tanks, the pilot boarded his passenger, and taxied to runway 12 for an intersection departure at taxiway "A." Once on the runway, the pilot advanced the throttle, and the engine responded "smoothly." He executed the takeoff, turned to a heading of about 315 degrees magnetic, and climbed to 3,500 feet msl. While en route, the pilot activated his flight plan, and requested flight following from Indianapolis Center. Approximately 45 minutes after departure, the engine started running "rough." The pilot repositioned the fuel selector, checked both magnetos, and selected carburetor heat-on. Nothing changed. With the engine continuing to run "rough", the pilot squawked 7700 on the transponder, and turned towards Gene Snyder Airport. He attempted to contact Indianapolis Center for assistance, but was unable. He then contacted Louisville Radio, which relayed radar vectors from center. The pilot established the airplane on extended final for runway 21, but aborted the approach approximately 1/2 mile from the airport because of a suspected tailwind condition. Initially, the airplane climbed after aborting the approach, but then started to descend again. The pilot continued on runway heading in an attempt to identify the winds. Approximately half way down the 4,000 foot runway and 500 feet agl, the pilot experienced a further loss in engine power. The pilot selected carburetor heat-off, but power required still exceeded power available for level flight. With insufficient runway remaining to land, and insufficient power to maneuver for runway 21, the pilot turned left, hoping to identify an off-airport landing site. He found nothing, so he continued the left turn. While clearing trees by approximately 25 feet, the pilot identified an area of small trees on the far side of the runway. He maneuvered the airplane towards the trees. Before crossing perpendicular to the runway at 50 feet agl, the pilot experienced a total loss of engine power. He secured the magnetos, and attempted to set the fuel selector to off prior to impact. The airplane impacted the trees flaps up, and indicating approximately 70 mph. After the airplane came to rest, the pilot saw fuel leaking from the airplane. Fearing a post crash fire, he unsuccessfully made a second attempt to secure the fuel selector, then egressed. In addition, the pilot stated that prior to the engine running "rough," the exhaust gas temperature (EGT) gauge was indicating "normal." Afterwards, EGT dropped to below "normal." The EGT sensor was located on the number one cylinder. According to a Federal Aviation Administration (FAA) Inspector, he found no anomalies with the engine during his examination, except for a broken intake valve rocker arm on the number one cylinder. According to another FAA Inspector, the maintenance facility that repaired the stuck valve prior to the accident flight placed a rope in the cylinder via the sparkplug hole, and then brought the piston up against the rope, dislodging the stuck valve. The intake valve rocker-arm was sent to the Safety Board's Materials Laboratory in Washington D.C. for examination. During the examination, no evidence of fatigue or any other form of progressive crack growth was observed on either half of the fractured rocker arm.

Flight

Event TypeAccident
Event Time12:25 EDT
Nearest AirportGene Snyder Airport (0nm)
Runway21
Runway Length4000 ft
Runway Width75 ft
Flight Plan FiledVFR
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftCessna 172H
Tail NumberN3213L
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsContinental · O-300 · Reciprocating · 145
Seats4

People & Injuries

Injury Summary2 injuries (2 minor injuries)
Fatal0
Serious0
Minor2
Uninjured0
Total2
Crew 1Age 40 · Second Class

Conditions

ConditionsVMC
LightDaylight
Wind60° @ 10 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point57
Altimeter30.00 inHg
Observation Time16:54
Weather SourceWFAC

Appendix: Source Data