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Aviation safety reports, made easier to study

NTSB Reports is an independent research and search tool for public aviation accident and incident records. It brings NTSB aviation reports, structured fields, docket files, extracted figures, photos, videos, and update history into one searchable interface.

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NTSB Report

August 11, 1999 · Balloon Works Firefly 9 · N2570E

Hartsel, CO

Overview

Report Status
Final with probable cause
Event Type
Incident
Date
August 11, 1999
Injury Outcomes
No injuries (6 uninjured)
Location
Hartsel, CO
Aircraft
Balloon Works Firefly 9
Tail Number
N2570E
Operator
Colorado Balloon Services
Injuries
None
Aircraft Damage
Minor
NTSB Number
DEN99IA154

As he approached the touchdown point, the pilot flared the balloon and pulled the deflation line. The line broke and fell into the basket. The pilot was unable to deflate the balloon because the line had broken inside the envelope near the parachute harness. The ground crew secured the balloon long enough for the passengers to exit, then the wind dragged it across the ground. Holes were cut in the middle portion of the envelope to gain access to the deflation valve, and the balloon was deflated. Examination of the deflation line by NTSB's Materials Laboratory disclosed glazing damage to the outer cover, typical of heat damage. According to the manufacturer, the Kevlar braided inner core chars at 890 degrees F. The nylon or polyester braided outer covering has a stick point of 430 degrees F. and a melting point of 492 degrees F. A new line has a nominal strength of 4,000 pounds.

NTSB Probable Cause

Total failure of the deflation line due to heat damage (as evidenced by glazing), most likely caused by the improper use of the flight controls (burner system) by person(s) unknown.

Full Narrative

On August 11, 1999, approximately 0830 mountain daylight time, a Balloon Works Firefly 9, N2570E, owned and operated by Colorado Balloon Services, sustained minor damage during a landing in a field 9 miles east of Hartsel, Colorado. The commercial pilot and five passengers were not injured. Visual meteorological conditions prevailed, and no flight plan had been filed for the personal flight being conducted under Title 14 CFR Part 91. The flight originated near Hartsel approximately 0730. In his incident report, the pilot said that as he approached the touchdown point, he flared the balloon and pulled the deflation line. The line broke and fell into the basket. Unable to deflate the balloon (because the line had broken approximately 5 feet down from the parachute harness and 40 feet up from the skirt inside the envelope), the pilot radioed his ground crew for assistance. The balloon was secured long enough for the passengers to exit, then the wind velocity increased. It broke free and dragged across the ground. The pilot caught the balloon and cut holes in the middle portion of the envelope. The envelope deflated to the extent that he was able to grab the upper portion of the deflation valve and complete the deflation process. According to Title 49 CFR Part 830.5(a)(1), "The operator of an aircraft shall immediately, and by the most expeditious means available, notify the nearest National Transportation Safety Board field office when [there has been a] flight control system malfunction or failure. . ." A parachute valve is considered to be a flight control on a balloon. The pilot took the balloon to a repair station for repairs. The repair station owner was concerned with the mode of failure of the deflation line and, familiar with the above paragraph, notified the Denver NTSB Office and her FAA principal maintenance inspector. The deflation line was sent to NTSB's materials laboratory for examination. Report No. 99-216 noted there was 1. glazing damage to the outer cover, typical of heat damage; 2. unraveled and missing outer cover, exposing the Kevlar inner core; 3. longitudinal compression of the outer cover; 4. discoloration of the outer cover, ranging from light to severe; and 5. the fracture, exposing fraying and unwinding of the Kevlar inner core fiber bundle. Light discoloration of the deflation line is typical of normal use. Two areas of moderate and severe discoloration "showed no signs of heat damage. The discoloration did not extend completely around the circumference of the line." According to Balloon Works, the Kevlar braided inner core chars at 890 degrees F. The nylon or polyester braided outer covering has a stick point of 430 degrees F. and a melting point of 492 degrees F. A new line has a nominal strength of 4,000 pounds.

Flight

Event TypeIncident
Event Time08:30 MDT
Nearest Airport0nm
Runway0
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftBalloon Works Firefly 9
Tail NumberN2570E
Aircraft CategoryBall
DamageMinor
OperatorColorado Balloon Services
Operating RulePart 91
Engine TypeUnknown
Engine DetailsUnknown
Seats0

People & Injuries

Injury SummaryNo injuries (6 uninjured)
Fatal0
Serious0
Minor0
Uninjured6
Total6
Crew 1Age 42 · None

Conditions

ConditionsVMC
LightDaylight
Wind290° @ 7 kt
CeilingNone
Temperature / Dew Point50 / 0 C
Altimeter0
Weather SourcePILO

Appendix: Source Data