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December 15, 1999 · Maule M7-235C · N4AN

Iuka, MS

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
December 15, 1999
Injury Outcomes
No injuries (1 uninjured)
Location
Iuka, MS
Aircraft
Maule M7-235C
Tail Number
N4AN
Injuries
None
Aircraft Damage
Substantial
NTSB Number
ATL00LA015

According to the pilot, while landing on runway 18, the right rudder pedal went to the floor. The aircraft ground looped and received major structural damage to the fuselage where the right main gear attaches. Examination of the rudder by the FAA found that the rudder cable pulled loose from the nicopress fitting and sleeve. The aircraft tachometer showed 18.5 hours and the hobbs meter indicated 21.3 hours. The rudder cable and nicopress fitting were removed for further examination. During the examination of the rudder cable assembly a nicopress sleeve was found to be not adequately crimped and the sleeve was slightly larger than the gauge dimension. It was determined that one of the manufacturer's crimped tool was not set correctly to specification on the elevator and rudder cables.

NTSB Probable Cause

The separation of the nicopress fitting allowing a release of the rudder cable resulting in a loss of control during landing roll. A factor was the manufacturer's use of an improperly calibrated crimping tool.

Full Narrative

On December 15,1999, at 1516 central standard time, a Maule M7-235, N4AN, ground looped during landing at the Iuka Airport in Iuka, Mississippi. The aircraft was operated by the private pilot under the provisions of Title 14, CFR Part 91, and visual flight rules. Visual meteorological conditions prevailed and no flight plan was filed for the pleasure flight. The pilot was not injured and the airplane sustained substantial damage. The flight originated in Decatur, Alabama, at 1400. According to the pilot, while landing on runway 18, the right rudder pedal went to the floor. The aircraft ground looped and received major structural damage to the fuselage where the right main gear attaches. Examination of the rudder by the FAA found that the rudder cable pulled loose from the nicopress fitting and sleeve. The aircraft tachometer showed 18.5 hours and the hobbs meter indicated 21.3 hours. The rudder cable and nicopress fitting were removed for further examination. The pilot held private pilot certificate No. 1918672 with single-engine land instrument airplane rating. His total flying time was 1310 hours, of which 15 hours in the Maule M7, and 110 hours of total instrument time. He held a current Third Class medical certificate that was issued on June 19, 1999. His last Biennial Flight Review was dated December 7, 1999. The Maule M7-235C, N4AN was owned and operated by the pilot in command. It was a high-wing tail wheel single engine aircraft powered by a 235 horse power Lycoming carburated engine. The total airframe time was 18.5 hours The weather conditions at Tupelo, located 50 miles south-west from the accident site, at 1553 at central daylight time as, visual meteorological conditions with scattered at 3000 with 10 mile visibility. The winds were from 270 degrees at 8 knots with gusts up to 17 knots. The altimeter setting was 30.01 Hg. During the examination of the rudder cable assembly a nicopress sleeve was found to be not adequately crimped and the sleeve was slightly larger than the gauge dimension. It was determined that one crimped tool was not set correctly to specification on the elevator and rudder cables. After load testing by the manufacturer several cables with oversize nicopress sleeves crimped by the same tool to over 1100 pounds., (required by AC 43. 13-1b for 1/8 cable) which resulted in the cables failing before the nicopress sleeves. Maul has manufactured approximately 2200 planes in the last 37 years with about 27 nicopress sleeves per plane (depending on model) which amounts to approximately 60,000 nicopress sleeves with no previous known problems. A service bulletin was issued by the manufacturer (Mandatory Service Bulletin N0. 20). It is recommended by the manufacturer to comply with the service bulletin before further flight for 1990 and later planes. For earlier planes it is recommended that the service bulletin be complied with at the next 100 annual inspection.

Flight

Event TypeAccident
Event Time15:16 CST
Nearest AirportIuka Airport (0nm)
Runway18
Runway Length3200 ft
Runway Width60 ft
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftMaule M7-235C
Tail NumberN4AN
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · 0540-B4B5 · Reciprocating · 235
Seats5

People & Injuries

Injury SummaryNo injuries (1 uninjured)
Fatal0
Serious0
Minor0
Uninjured1
Total1
Crew 1Age 50 · Third Class

Conditions

ConditionsVMC
LightDaylight
Wind270° @ 8 kt, gusting 17 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point52 / 28 C
Altimeter30.00 inHg
Observation Time21:53
Weather SourceWFAC

Appendix: Source Data