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Aviation safety reports, made easier to study

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NTSB Report

April 8, 2000 · Beech A60 · N928PT

Englewood, CO

Overview

Report Status
Final with probable cause
Event Type
Incident
Date
April 8, 2000
Injury Outcomes
No injuries (3 uninjured)
Location
Englewood, CO
Aircraft
Beech A60
Tail Number
N928PT
Injuries
None
Aircraft Damage
Minor
NTSB Number
DEN00IA076

On departure, the left engine of the twin-engine airplane failed. Postincident examination of the left engine revealed a six-inch hole in the case, and that two connecting rod bolts on the number one cylinder had separated. Examination indicated that one of the rod bolt failed due to fatigue. An SEM examination of the outside surface adjacent to the fracture face revealed no indication of a manufacturing anomaly. Fretting damage was found on the arm of the connecting rod that was associated with this bolt. The physical evidence suggested that the bolt was improperly torqued. Maintenance records indicate that the left engine received a major overhaul 2.5 hours before the incident. A representative of the engine manufacturer said that the rod bolts on this engine are properly installed when the tightening of the nut stretches the bolt to a specified dimension.

NTSB Probable Cause

The failure of a number one cylinder connecting rod bolt due to under-torquing during engine major overhaul.

Full Narrative

On April 8, 2000, approximately 0830 mountain daylight time, a Beech A60, N928PT, received minor damage following an engine failure during initial climb after takeoff from Centennial Airport, Englewood, Colorado. The flight instructor, the private pilot receiving instruction, and a passenger were not injured. The airplane was being operated by the private pilot under Title 14 CFR Part 91. Visual meteorological conditions prevailed for the cross-country instructional flight that originated approximately 15 minutes before the incident. An instrument flight plan had been filed. The flight instructor said that while on departure from Centennial Airport, the left engine failed. He said that they returned to the airport and landed without incident. Postincident examination of the left engine revealed a six-inch hole in the case, and that two rod bolts on the number one cylinder connecting rod had separated. Examination by a National Transportation Safety Board's (NTSB) Materials Laboratory engineer indicated that one of the rod bolts separated due to a fatigue failure. An SEM examination of the outside surface adjacent to the fracture face revealed no indication of a manufacturing anomaly. Fretting damage was found on the arm of the connecting rod that was associated with this bolt. Maintenance records indicate that the left engine received a major overhaul 2.5 hours before the incident. A representative of the engine manufacturer said that the rod bolts on this engine are properly installed when the tightening of the nut stretches the bolt to a specified dimension.

Flight

Event TypeIncident
Event Time08:30 MDT
Nearest AirportCentennial Airport (0nm)
Runway0
Flight Plan FiledIFR
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftBeech A60
Tail NumberN928PT
Aircraft CategoryAir
DamageMinor
Operating RulePart 91
Engines2
Engine TypeReciprocating
Engine DetailsLycoming · TIO-541 · Reciprocating · 385

People & Injuries

Injury SummaryNo injuries (3 uninjured)
Fatal0
Serious0
Minor0
Uninjured3
Total3
Crew 1Age 40 · Second Class

Conditions

ConditionsVMC
LightDaylight
Wind280° @ 6 kt
Visibility20 sm
CeilingNone
Temperature / Dew Point70 F / 36 C
Altimeter30.00 inHg
Weather SourcePILO

Appendix: Source Data