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May 9, 2000 · Beech BE-58 · N9044V

Windsor Locks, CT

Overview

Report Status
Final with probable cause
Event Type
Incident
Date
May 9, 2000
Injury Outcomes
No injuries (1 uninjured)
Location
Windsor Locks, CT
Aircraft
Beech BE-58
Tail Number
N9044V
Operator
U S Check
Injuries
None
Aircraft Damage
Minor
NTSB Number
NYC00IA131

The pilot smelled smoke after takeoff. He returned to the airport, landed, and taxied to the ramp. During the postflight inspection, the rotating beacon power wire was found to be burnt, the entire length of the airplane. The initiating event was suspected to be a failed beacon motor, which then initiated a short circuit; however, it was not positively confirmed. Further inspection revealed that a holding screw for the electroluminescent panel had contacted the rotating beacon switch/circuit breaker, and fractured the switch. The switch/breaker was attached to a solid buss bar behind the panel, and the screw position was directly below the toggle portion of the switch. The manufacturer's parts catalog called for the use of a specific screw, but did not give a dash number for the screw's length.

NTSB Probable Cause

Inadequate screw length information provided by the manufacturer, which allowed an inadvertent installation of a holding screw that was too long, and the subsequent fracture of the switch/circuit breaker. Factors included a short circuit of the beacon motor, and the location of the holding screw position within the electroluminescent panel.

Full Narrative

On May 8, 2000, at 2137 Eastern Daylight Time, a Beech BE-58, N9044V, operated by U.S. Check, suffered minor damage from an electrical fire, shortly after departing Bradley International Airport (BDL), Windsor Locks, Connecticut. The certificated commercial pilot was not injured, and visual meteorological conditions prevailed at the time of the incident. An instrument flight rules flight plan was filed for the flight, between Bradley and Stewart International Airport (SWF), Newburgh, New York. The cargo flight was conducted under 14 CFR Part 135. According to a Federal Aviation Administration (FAA) inspector, the pilot smelled smoke after takeoff. The airplane returned to Bradley, landed, and taxied to the ramp. During the postflight inspection, the rotating beacon power wire was found to be burnt, the entire length of the airplane. Further inspection revealed that a holding screw for the electroluminescent panel had contacted the rotating beacon switch/circuit breaker, and fractured part of the unit. The switch function was determined to still operate properly, but the circuit breaker had failed. The initiating event was suspected to be a failed beacon motor, which then initiated a short circuit; however, it was not positively confirmed. The switch/breaker was attached to a solid buss bar behind the panel, and the screw in question was one of five used to hold the panel in place. Each of the four other screws was located at a corner of the panel, while the fifth screw was located directly below the toggle portion of the switch. The Beechcraft Illustrated Parts Catalog called for the use of an AN5158632R screw, but did not give a dash number for the screw's length. The FAA inspector submitted safety recommendations to the FAA Recommendation and Quality Assurance Division, AAI-200, for a fleetwide inspection of existing switches, for the manufacturer to revise the parts catalogue to reflect screw length, and for the manufacturer to move the screw position on future airplanes.

Flight

Event TypeIncident
Event Time22:37 EDT
Nearest AirportBradley International (0nm)
Runway33
Runway Length6846 ft
Runway Width150 ft
Flight Plan FiledIFR
Aircraft FireIflt
Aircraft ExplosionNo

Aircraft

AircraftBeech BE-58
Tail NumberN9044V
Aircraft CategoryAir
DamageMinor
OperatorU S Check
Operating RulePart 135
Engines2
Engine TypeReciprocating
Engine DetailsContinental · IO-540 · Reciprocating · 285
Seats2

People & Injuries

Injury SummaryNo injuries (1 uninjured)
Fatal0
Serious0
Minor0
Uninjured1
Total1
Crew 1Age 31 · First Class

Conditions

ConditionsVMC
LightDark Night
Wind20° @ 6 kt
Visibility8 sm
CeilingNone
Temperature / Dew Point68 F
Altimeter29.00 inHg
Observation Time01:51
Weather SourceWFAC

Appendix: Source Data