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June 8, 1987 · Piper PA-28-180 · N3923R

Franklin, NC

Overview

Report Status
Preliminary report
Event Type
Accident
Date
June 8, 1987
Injury Outcomes
No injuries (2 uninjured)
Location
Franklin, NC
Aircraft
Piper PA-28-180
Tail Number
N3923R
Operator
William H Haney
Injuries
None
Aircraft Damage
Substantial
NTSB Number
ATL87LA169

A 17 inch portion of one of the prop blades fractured and separated from the 76 inch diameter prop while the aircraft was at cruise. During the forced landing, the aircraft struck a fence post. Examination of the prop revealed the presence of filiform corrosion across the backs of both blades. Metallurgical analysis of the fracture surface revealed that the fracture originated at a corrosion pit on the blade back. Total time of the prop was 2225 hours. The prop was reconditioned by the manufacturer 1241 hours prior to the accident. The manufacturer recommends that this model prop be reconditioned every 1000 hours. The original reconditioning procedure specified anodizing the prop and painting with lacquer after repair. Examination of the prop indicates that this was done. The manufacturer has since revised the reconditioning procedure to use a chemical conversion coating instead. The manufacturer specifies that the prop be frequently wiped with an oily rag between reconditionings to assist in corrosion prevention.

Full Narrative

A 17 INCH PORTION OF ONE OF THE PROP BLADES FRACTURED AND SEPARATED FROM THE 76 INCH DIA PROP WHILE THE ACFT WAS AT CRUISE. DURING THE FORCED LANDING THE ACFT STRUCK A FENCE POST. EXAMINATION OF THE PROP REVEALED THE PRESENCE OF FILIFORM CORROSION ACROSS THE BACKS OF BOTH BLADES. METALLURGICAL ANALYSIS OF THE FRACTURE SURFACE REVEALED THAT THE FRACTURE ORIGINATED AT A CORROSION PIT ON THE BLADE BACK. TOTAL TIME OF THE PROP WAS 2225 HRS, THE PROP WAS RECONDITIONED BY THE MFR 1241 HRS PRIOR TO THE ACCIDENT. THE MFR RECOMMENDS THAT THIS MODEL PROP BE RECONDITIONED EVERY 1000 HRS. THE ORIGINAL RECONDITIONING PROCEDURE SPECIFIED ANODIZING THE PROP AND PAINTING WITH LAQUER AFTER REPAIR. EXAMINATION OF THE PROP INDICATES THAT THIS WAS DONE. THE MFR HAS SINCE REVISED THE RECONDITIONING PROCEDURE TO USE A CHEMICAL CONVERSION COATING INSTEAD. THE MFR SPECIFIES THAT THE PROP BE FREQUENTLY WIPED WITH AN OILY RAG BETWEEN RECONDITIONINGS TO ASSIST IN CORROSION PREVENTION.

Flight

Event TypeAccident
Event Time07:50 EDT
Nearest Airport0nm N
Runway0
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftPiper PA-28-180
Tail NumberN3923R
Aircraft CategoryAir
DamageSubstantial
OperatorWilliam H Haney
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · O-360-A4A · Reciprocating · 180
Seats1

People & Injuries

Injury SummaryNo injuries (2 uninjured)
Fatal0
Serious0
Minor0
Uninjured2
Total2
Crew 1Age 42 · Second Class

Conditions

ConditionsVMC
LightDaylight
Wind330° @ 5 kt
Visibility15 sm
CeilingNone
Temperature / Dew Point64 F / 0 C
Altimeter0
Weather SourcePILO

Appendix: Source Data