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Aviation safety reports, made easier to study

NTSB Reports is an independent research and search tool for public aviation accident and incident records. It brings NTSB aviation reports, structured fields, docket files, extracted figures, photos, videos, and update history into one searchable interface.

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December 3, 1987 · Boeing 727-243 · N571PE

Houston, TX

Overview

Report Status
Probable Cause
Event Type
Incident
Date
December 3, 1987
Injury Outcomes
No injuries (87 uninjured)
Location
Houston, TX
Aircraft
Boeing 727-243
Tail Number
N571PE
Operator
Continental Airlines
Injuries
None
Aircraft Damage
Minor
NTSB Number
FTW88IA037

DURING THE APPROACH TO LANDING THE NUMBER SIX LEADING EDGE SLAT ASSEMBLY FAILED. THE INBOARD SECTION OF THE SLAT HUNG DOWN AND BENT AFT. THE PILOT LANDED THE ACFT WITHOUT FURTHER INCIDENT. METALLURGICAL ANALYSIS OF COMPONENTS REVEALED THAT A SLAT TRACK ROLLER BEARING CONTAINED EVIDENCE OF CORROSION AND SPALLING. ADDITIONALLY, THE SLAT TRACK BEARING BOLT THAT HAD BEEN INSTALLED THROUGH THE ABOVE MENTIONED BEARING HAD HEAVY CIRCUMFERENTIAL GOUGES CONTAINED IN THE SURFACE OF A CROSS-DRILLED HOLE AT THE AREAS OF FATIGUE INITIATION. THERE WAS ALSO EVIDENCE OF TEARING, TYPICAL OF DAMAGE PRODUCED DURING DRILLING WITH A DULL DRILL BIT. THE AIRPLANE HAD COMPLETED A MAJOR STRUCTURAL MAINTENANCE CHECK 48 FLIGHT HOURS AND 28 CYCLES PRIOR TO THE INCIDENT.

NTSB Probable Cause

IMPROPER DRILLING OF THE CROSS HOLE IN THE SLAT TRACK BEARING BOLT, WHICH LED TO ITS FAILURE FROM FATIGUE CRACKING.

Full Narrative

DURING THE APPROACH TO LANDING THE NUMBER SIX LEADING EDGE SLAT ASSEMBLY FAILED. THE INBOARD SECTION OF THE SLAT HUNG DOWN AND BENT AFT. THE PILOT LANDED THE ACFT WITHOUT FURTHER INCIDENT. METALLURGICAL ANALYSIS OF COMPONENTS REVEALED THAT A SLAT TRACK ROLLER BEARING CONTAINED EVIDENCE OF CORROSION AND SPALLING. ADDITIONALLY, THE SLAT TRACK BEARING BOLT THAT HAD BEEN INSTALLED THROUGH THE ABOVE MENTIONED BEARING HAD HEAVY CIRCUMFERENTIAL GOUGES CONTAINED IN THE SURFACE OF A CROSS-DRILLED HOLE AT THE AREAS OF FATIGUE INITIATION. THERE WAS ALSO EVIDENCE OF TEARING, TYPICAL OF DAMAGE PRODUCED DURING DRILLING WITH A DULL DRILL BIT. THE AIRPLANE HAD COMPLETED A MAJOR STRUCTURAL MAINTENANCE CHECK 48 FLIGHT HOURS AND 28 CYCLES PRIOR TO THE INCIDENT.

Flight

Event TypeIncident
Event Time12:34 CST
Nearest AirportHouston Intercontinental (0nm N)
Runway14
Runway Length12001 ft
Runway Width150 ft
Flight Plan FiledIFR
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftBoeing 727-243
Tail NumberN571PE
Aircraft CategoryAir
DamageMinor
OperatorContinental Airlines
Operating RulePart 121
Engines3
Engine TypeTurbofan
Engine DetailsP&W · JT8D-9A · Turbofan · 14500
Seats143

People & Injuries

Injury SummaryNo injuries (87 uninjured)
Fatal0
Serious0
Minor0
Uninjured87
Total87
Crew 1Age 34 · First Class

Conditions

ConditionsVMC
LightDaylight
Wind260° @ 11 kt
Visibility15 sm
CeilingNone
Temperature / Dew Point61 F
Altimeter30.00 inHg
Observation Time18:48
Weather SourceWFAC

Appendix: Source Data