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January 24, 1985 · Piper PA-24-400 · N3983D

Helendale, CA

Overview

Report Status
Preliminary report
Event Type
Accident
Date
January 24, 1985
Injury Outcomes
1 injury (1 minor injury)
Location
Helendale, CA
Aircraft
Piper PA-24-400
Tail Number
N3983D
Injuries
Minor
Aircraft Damage
Substantial
NTSB Number
LAX85FA122

Shortly after initiating an enroute letdown, the acft experienced a catastrophic engine failure at about 4,500 ft MSL. Plt selected a road for an attempted emergency landing, but a car turned onto the road in front of him and forced a diversion to a nearby field. The acft encountered berms, ruts and clumps of bushes after touchdown. Examination of the engine revealed that the number 6 cylinder connecting rod had failed near the crankshaft end with high cycle fatigue evident over about 60% of the material thickness. Examination of the acft maintenance records disclosed that since manufacture in 1964, the acft had accrued a total of 1,299 hrs, with only 109 hrs in operation since 1976. Lycoming publications indicated that the rod had been superceded in production several times, with this particular part number not allowed for reuse at overhaul. The manufacturers recommended overhaul period is 1,800 hrs or 10 years time in service, whichever comes first.

Full Narrative

SHORTLY AFTER INITIATING AN ENROUTE LETDOWN, THE ACFT EXPERIENCED A CATASTROPHIC ENGINE FAILURE AT ABOUT 4,500 FT MSL. PLT SELECTED A ROAD FOR AN ATTEMPTED EMERGENCY LANDING, BUT A CAR TURNED ONTO THE ROAD IN FRONT OF HIM AND FORCED A DIVERSION TO A NEARBY FIELD. THE ACFT ENCOUNTERED BERMS, RUTS AND CLUMPS OF BUSHES AFTER TOUCHDOWN. EXAMINATION OF THE ENGINE REVEALED THAT THE NUMBER 6 CYLINDER CONNECTING ROD HAD FAILED NEAR THE CRANKSHAFT END WITH HIGH CYCLE FATIGUE EVIDENT OVER ABOUT 60% OF THE MATERIAL THICKNESS. EXAMINATION OF THE ACFT MAINTENANCE RECORDS DISCLOSED THAT SINCE MANUFACTURE IN 1964, THE ACFT HAD ACCRUED A TOTAL OF 1,299 HRS, WITH ONLY 109 HRS IN OPERATION SINCE 1976. LYCOMING PUBLICATIONS INDICATED THAT THE ROD HAD BEEN SUPERCEDED IN PRODUCTION SEVERAL TIMES, WITH THIS PARTICULAR PART NUMBER NOT ALLOWED FOR REUSE AT OVERHAUL. THE MANUFACTURERS RECOMMENDED OVERHAUL PERIOD IS 1,800 HRS OR 10 YEARS TIME IN SERVICE, WHICHEVER COMES FIRST.

Flight

Event TypeAccident
Event Time15:45 PST
Nearest Airport0nm N
Runway0
Runway Length0
Runway Width0
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftPiper PA-24-400
Tail NumberN3983D
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · IO-720-A1A · Reciprocating · 400
Seats4

People & Injuries

Injury Summary1 injury (1 minor injury)
Fatal0
Serious0
Minor1
Uninjured0
Total1
Crew 1Age 61 · Third Class

Conditions

ConditionsVMC
LightDaylight
Wind360° @ 5 kt
Visibility60 sm
CeilingBroken clouds 8000 ft
Temperature / Dew Point54 / 21 C
Altimeter30.00 inHg
Observation Time23:55
Weather SourceWFAC

Appendix: Source Data