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Bishop, CA
THE PLT RPTD THAT SHORTLY AFTER LEVELING OFF AT 11500 FT MSL, THE ENGINE EXPLODED CAUSING BOTH WINDSCREENS TO BE COVERED WITH OIL AND FIRE. THE FIRE STOPPED DURING THE EMERGENCY DESCENT. THE ACFT LANDED ON RY 30 AT BISHOP ARPT, BISHOP, CA WITHOUT FURTHER INCIDENT. DISASSEMBLY EXAMINATION OF THE ENGINE REVEALED CRANKSHAFT FAILED AT THE SHORT CHEEK BETWEEN THE NO. 3 MAIN JOURNAL & THE NO. 4 CRANKPIN. THE NOS. 3 & 4 CONNECTING RODS & CAMSHAFT WERE FRACTURED. THE PISTONS SHOWED NO EVIDENCE OF ANY DETONATION. THE BACKSIDE OF THE CON RODS, MAIN JOURNAL BEARINGS & BOTH HALVES OF THE CRANKCASE SHOWED EXTENSIVE FRETTING SIGNATURES INDICATING MISALIGNMENT DURING MANUFACTURE. METALLURGICAL EXAMINATION REVEALED THE CRANKSHAFT FAILED IN FATIGUE. ALL OTHER FRACTURES WERE OVERLOAD SUBSEQUENT TO THE CRANKSHAFT FAILURE. THE ENGINE HAD ACCUMULATED 602 FLT HOURS SINCE NEW.
THE PLT RPTD THAT SHORTLY AFTER LEVELING OFF AT 11500 FT MSL, THE ENGINE EXPLODED CAUSING BOTH WINDSCREENS TO BE COVERED WITH OIL AND FIRE. THE FIRE STOPPED DURING THE EMERGENCY DESCENT. THE ACFT LANDED ON RY 30 AT BISHOP ARPT, BISHOP, CA WITHOUT FURTHER INCIDENT. DISASSEMBLY EXAMINATION OF THE ENGINE REVEALED CRANKSHAFT FAILED AT THE SHORT CHEEK BETWEEN THE NO. 3 MAIN JOURNAL & THE NO. 4 CRANKPIN. THE NOS. 3 & 4 CONNECTING RODS & CAMSHAFT WERE FRACTURED. THE PISTONS SHOWED NO EVIDENCE OF ANY DETONATION. THE BACKSIDE OF THE CON RODS, MAIN JOURNAL BEARINGS & BOTH HALVES OF THE CRANKCASE SHOWED EXTENSIVE FRETTING SIGNATURES INDICATING MISALIGNMENT DURING MANUFACTURE. METALLURGICAL EXAMINATION REVEALED THE CRANKSHAFT FAILED IN FATIGUE. ALL OTHER FRACTURES WERE OVERLOAD SUBSEQUENT TO THE CRANKSHAFT FAILURE. THE ENGINE HAD ACCUMULATED 602 FLT HOURS SINCE NEW.