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March 26, 2002 · Air Tractor AT-400A · N3159G

Hastings, FL

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
March 26, 2002
Injury Outcomes
1 injury (1 serious injury)
Location
Hastings, FL
Aircraft
Air Tractor AT-400A
Tail Number
N3159G
Injuries
Serious
Aircraft Damage
Substantial
NTSB Number
ATL02LA066

While spraying fungicide to a potato field, the pilot heard a loud explosion in the vicinity of the wing center section. After the explosion, he had no control of the airplane and the airplane impacted the ground, separating the right wing. Examination of the wreckage found the right wing tip near the initial impact point. The path of the airplane's debris field was to the north with a turn towards the east. The airplane then impacted into an irrigation ditch 261 feet from the initial impact point. Further examination of the wreckage found portions of the right wing spar imbedded into the ground in a near vertical attitude. Examination of the section of the wing spar by the NTSB Materials Laboratory found fatigue cracking in the most outboard splice bolt hole in the lower spar cap of the right wing. Air Tractor reported that this was the first known instance of fatigue cracking or fracture on a modified lower spar cap. As a result of this investigation, the FAA issued an airworthiness directive that requires operators to inspect the wing centerline splice joint for cracks.

NTSB Probable Cause

Fatigue cracking in the most outboard splice bolt hole in the lower spar cap of the right wing. .

Full Narrative

On March 26, 2002, at 1122 eastern standard time, an Air Tractor AT-400A, N3159G, collided with the ground following an aerial application maneuver in Hastings, Florida. The airplane was registered to and operated by the commercial pilot under the provisions of Title 14 CFR Part 137, and visual flight rules. Visual meteorological conditions prevailed and no flight plan was filed. The pilot received serious injuries and the airplane sustained substantial damage. The flight originated from a private strip in Hastings, Florida, on March 26, 2002, at 1050. According to the pilot, while spraying fungicide to a potato field and with no indication of anything wrong, he heard a loud explosion in the vicinity of the wing center section at about 60 feet above the ground. After the explosion, he had no control over the airplane and it impacted the ground separating the right wing. Examination of the wreckage found the right wing tip near the initial impact point. The path of the airplane's debris field was to the north with a turn towards the east. The airplane then impacted into an irrigation ditch 261 feet from the initial impact point. Further examination of the wreckage found portion of the right wing spar imbedded into the ground sticking up in a near vertical attitude. This section of the inboard right wing spar was recovered and forwarded to the NTSB Materials Laboratory in Washington, DC, for further examination. Examination of the section of the wing spar by the NTSB Materials Laboratory found that the wing separated from the airplane due to undetected fatigue cracking in the most-outboard splice bolt hole in the lower spar cap of the right wing. Air Tractor reported that this was the first known instance of fatigue cracking or fracture on a modified lower spar cap. As a result of this investigation the FAA issued an airworthiness directive (AD) that applies to all Air Tractor, Inc., Models AT-300, AT-301, AT-302and AT-400A airplanes that have aluminum spar caps; certain Air Tractor Models AT-400 airplane that have aluminum spar caps; and all Models AT-300 and AT-301 airplanes that have aluminum spar caps and are or have been converted to turbine power. In part the AD requires operators to inspect the wing centerline splice joint for cracks and, if any crack is found, replace the affected wing spar lower cap.

Flight

Event TypeAccident
Event Time11:22 EST
Nearest Airport0nm
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftAir Tractor AT-400A
Tail NumberN3159G
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 137
Engines1
Engine TypeTurboprop
Engine DetailsPratt & Whitney Canada · PT6-28 · Turboprop · 680
Seats1

People & Injuries

Injury Summary1 injury (1 serious injury)
Fatal0
Serious1
Minor0
Uninjured0
Total1
Crew 1Age 60 · Second Class · Serious

Conditions

ConditionsVMC
LightDaylight
Wind5 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point68 F
Altimeter30.12 inHg
Observation Time15:53
Weather SourceWFAC

Appendix: Source Data