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April 11, 2002 · Bell 206B · N513FD

Walnut Hill, TX

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
April 11, 2002
Injury Outcomes
1 injury (1 minor injury), 3 uninjured
Location
Walnut Hill, TX
Aircraft
Bell 206B
Tail Number
N513FD
Operator
Sky One Helicopters
Injuries
Minor
Aircraft Damage
Substantial
NTSB Number
FTW02LA117

During cruise flight, approximately 400 feet agl, the helicopter experienced a "sudden" loss of power. The pilot initiated an autorotation to a residential street. During the forced landing, the main rotor blades struck trees that over hung the street. Subsequently, the helicopter touched down "hard" and slid to a stop. An examination of the helicopter revealed the B-nut on the PC pneumatic line from the power turbine governor tee fitting to the fuel control, at the fuel control end, was backed off from the fitting. When viewed initially, the B-nut appeared to be connected, but when moved by hand, it dislodged from the fuel control connection. Further examination revealed the whole engine was void of the required torque striping on all B-nuts. Examination of the maintenance records revealed the helicopter accumulated 42.6 hours since the last 100-hour maintenance inspection that was performed on March 29, 2002.

NTSB Probable Cause

The loss of engine power as a result of the backing off of the PC air line "B" nut due to the improper installation by the company maintenance personnel. Contributing factors were the inadequate preflight by the pilot and the lack of suitable terrain for the forced landing.

Full Narrative

On April 11, 2002, at 0800 central daylight time, a Bell 206B helicopter, N513FD, was substantially damaged during a forced landing following a loss of engine power near Walnut Hill, Texas. The helicopter was registered to Heartland Helicopter Leasing of Rogersville, Missouri, and operated by Sky One Helicopters of Fort Worth, Texas. The airline transport pilot and two passengers were not injured, and one passenger sustained minor injuries. Visual meteorological conditions prevailed, and a flight plan was not filed for the 14 Code of Federal Regulations Part 91 traffic reporting flight. The flight originated from the Dallas Love Field Airport, Dallas, Texas, at 0550. According to information obtained in the Pilot/Operator Aircraft Accident Report (NTSB Form 6120.1/2) the helicopter experienced a "sudden" loss of power while at approximately 400 feet agl. The pilot initiated an autorotation to a residential street. During the forced landing, the main rotor blades struck trees, which over hung the street. Subsequently, the helicopter touched down "hard" and slid to a stop. An examination of the helicopter, by an FAA inspector who responded to the accident site, revealed that the helicopter's tail boom had separated aft of the horizontal stabilizer, one main rotor blade was damaged, and the landing skids were spread. Further examination of the helicopter on April 16, 2002, at Air Salvage of Dallas in Lancaster, Texas, under supervision of the NTSB, revealed the B-nut on the PC pneumatic line from the power turbine governor tee fitting to the fuel control, at the fuel control end, was backed off from the fitting. When viewed initially, the B-nut appeared to be connected, but when moved by hand, it dislodged from the fuel control connection. The cushioned clamp on this same line was not fastened to anything. Further examination revealed the engine was void of the required torque striping on all B-nuts. According to the Rolls-Royce Allison 250C20 Series Operation and Maintenance manual, paragraph 9.B., "when proper free state alignment is attained, complete tubing installation by simultaneously securing the coupling nuts. After all B-nuts are properly tightened to the correct torque values, apply a slippage mark (torque paint) of contrasting color approximately 0.063 inch (1.60mm) wide minimum. The mark shall extend down the side of the B-nut and onto the mating fitting. Install necessary clamping." Examination of the maintenance records revealed the helicopter accumulated 42.6 hours since the last 100-hour maintenance inspection that was performed on March 29, 2002. The required inspections of this system are noted in table 602 of the Rolls-Royce Allison 250C20 Series Operation and Maintenance manual, under the "100 hour inspection checklist" section, it is noted to "inspect all "B" nuts for application and alignment of torque paint. If missing, loosen "B" nut, retighten, and apply torque paint." Also indicated in the Bell 206B Flight Manual, section 2, during the exterior preflight, the pneumatic lines should be checked for overall condition and security.

Flight

Event TypeAccident
Event Time08:00 CDT
Nearest Airport0nm
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftBell 206B
Tail NumberN513FD
Aircraft CategoryHeli
DamageSubstantial
OperatorSky One Helicopters
Operating RulePart 91
Engines1
Engine TypeTurboshaft
Engine DetailsRolls-Royce · 250-C20 · Turboshaft · 400
Seats4

People & Injuries

Injury Summary1 injury (1 minor injury), 3 uninjured
Fatal0
Serious0
Minor1
Uninjured3
Total4
Crew 1Age 50 · Second Class · None

Conditions

ConditionsVMC
LightDaylight
Wind170° @ 5 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point64 F / 0 C
Altimeter0
Weather SourcePILO

Appendix: Source Data