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Aviation safety reports, made easier to study

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September 18, 1982 · Cessna 172M · N9871Q

Brimfield, IL

Overview

Report Status
Preliminary report
Event Type
Accident
Date
September 18, 1982
Injury Outcomes
2 injuries (2 minor injuries), 1 uninjured
Location
Brimfield, IL
Aircraft
Cessna 172M
Tail Number
N9871Q
Operator
Warren E Douglas
Injuries
Minor
Aircraft Damage
Substantial
NTSB Number
CHI82DA356

The pilot reported that about 30 minutes after takeoff, a partial loss of power was experienced and was accompanied by the sounds of metal-to-metal contact. He headed toward an airport about 12 miles away, but shortly thereafter, total engine failure occurred. A forced landing was made in a corn field. An examination of the engine revealed that the No 4 exhaust valve had failed. Excessive wear of the valve guide and valve stem had occurred. There was evidence of poor heat dissipation from the valve and uneven/high seating velocities on the valve head. The engine had accumulated 2156 hours of flight time and had never been overhauled. The manufacturer recommend overhauls at 2000 hour intervals and oil changes at 50 hour intervals. The engine log book indicated the oil was changed at about 200 hour intervals. Lycoming Service Bulletin No 388A recommended checking valve guide clearance at mid-point of service time or earlier, but the service bulletin had not been complied with.

Full Narrative

THE PILOT REPORTED THAT ABOUT 30 MINUTES AFTER TAKEOFF, A PARTIAL LOSS OF POWER WAS EXPERIENCED AND WAS ACCOMPANIED BY THE SOUNDS OF METAL-TO-METAL CONTACT. HE HEADED TOWARD AN AIRPORT ABOUT 12 MILES AWAY, BUT SHORTLY THEREAFTER, TOTAL ENGINE FAILURE OCCURRED. A FORCED LANDING WAS MADE IN A CORN FIELD. AN EXAMINATION OF THE ENGINE REVEALED THAT THE NO 4 EXHAUST VALVE HAD FAILED. EXCESSIVE WEAR OF THE VALVE GUIDE AND VALVE STEM HAD OCCURRED. THERE WAS EVIDENCE OF POOR HEAT DISSIPATION FROM THE VALVE AND UNEVEN/HIGH SEATING VELOCITIES ON THE VALVE HEAD. THE ENGINE HAD ACCUMULATED 2156 HRS OF FLIGHT TIME AND HAD NEVER BEEN OVERHAULED. THE MANUFACTURER RECOMMEND OVERHAULS AT 2000 HR INTERVALS AND OIL CHANGES AT 50 HR INTERVALS. THE ENGINE LOG BOOK INDICATED THE OIL WAS CHANGED AT ABOUT 200 HR INTERVALS. LYCOMING SERVICE BULLETIN NO 388A RECOMMENDED CHECKING VALVE GUIDE CLEARANCE AT MID-POINT OF SERVICE TIME OR EARLIER, BUT THE SERVICE BULLETIN HAD NOT BEEN COMPLIED WITH.

Flight

Event TypeAccident
Event Time13:45 CDT
Nearest Airport0nm N
Runway0
Runway Length0
Runway Width0
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftCessna 172M
Tail NumberN9871Q
Aircraft CategoryAir
DamageSubstantial
OperatorWarren E Douglas
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · O-320-E2D · Reciprocating · 150
Seats4

People & Injuries

Injury Summary2 injuries (2 minor injuries), 1 uninjured
Fatal0
Serious0
Minor2
Uninjured1
Total3
Crew 1Age 23 · Third Class

Conditions

ConditionsVMC
LightDaylight
WindCalm
Visibility15 sm
CeilingNone
Temperature / Dew Point0 C / 0 C
Altimeter0

Appendix: Source Data