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Aviation safety reports, made easier to study

NTSB Reports is an independent research and search tool for public aviation accident and incident records. It brings NTSB aviation reports, structured fields, docket files, extracted figures, photos, videos, and update history into one searchable interface.

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NTSB Report

October 19, 2002 · Rotorway 162F · N162AZ

Tucson, AZ

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
October 19, 2002
Injury Outcomes
No injuries (1 uninjured)
Location
Tucson, AZ
Aircraft
Rotorway 162F
Tail Number
N162AZ
Injuries
None
Aircraft Damage
Destroyed
NTSB Number
LAX03LA011

Following a drive shaft failure, the helicopter collided with high vegetation and rolled over during an autorotation. In a statement to a Federal Aviation Administration (FAA) inspector, the pilot reported that while performing pattern and ground reference maneuvers, the helicopter experienced a mechanical malfunction. The pilot executed an autorotation and contacted high vegetation with the helicopter's right skid, resulting in the helicopter rolling to the left and impacting terrain. The pilot disposed of the helicopter in a waste dump prior to examination by FAA inspectors and the nature of the mechanical malfunction could not be determined. In a telephone interview with a Safety Board investigator, the pilot reported that the secondary shaft broke in half, resulting in a loss of drive power to the helicopter's main rotor. The pilot was aware of the advisory service bulletin issued by the kit manufacturer suggesting replacement of the secondary shaft assembly, but had not complied. Beginning in May 1995, the kit manufacturer released four separate Advisory Bulletins (A-23, A-26, A-32 and A-34) addressing installation, inspection, and shaft design change issues. Citing a history of secondary shaft failures, the most recent advisory bulletin at the time of the accident, issued May 2002, recommended replacement of the standard 30 mm secondary shaft with an upgraded 35 mm shaft.

NTSB Probable Cause

the failure of the secondary drive shaft.

Full Narrative

On October 19, 2002, about 1150 mountain standard time, a homebuilt Rotorway 162F, N162AZ, collided with terrain during a forced landing about 5 miles south of Ryan Field Airport, Tucson, Arizona. The pilot/owner was operating the helicopter under the provisions of 14 CFR Part 91. The private pilot, the sole occupant, was not injured; the helicopter was destroyed. Visual meteorological conditions prevailed and a flight plan had not been filed. The personal local flight originated about 1140 from Ryan Field. In a statement collected by a Federal Aviation Administration (FAA) inspector, the pilot reported that while performing pattern and ground reference maneuvers, the helicopter experienced a mechanical malfunction. The pilot executed an autorotation and contacted high vegetation with the helicopter's right skid, resulting in the helicopter rolling to the left and impacting terrain. The pilot's disposal of the helicopter in a waste dump prior to examination prevented the FAA from performing an inspection to determine the nature of the mechanical malfunction. In a telephone interview with a National Transportation Safety Board investigator, the pilot reported that the secondary shaft broke in half, resulting in a loss of power to the helicopter's main rotor. The pilot was aware of the advisory service bulletin issued by the manufacturer suggesting replacement of the secondary shaft assembly, but had not complied. Beginning in May 1995, the kit manufacturer released four separate Advisory Bulletins (A-23, A-26, A-32 and A-34) addressing installation, inspection, and shaft design change issues. Concerned about shaft failures, the most recent advisory bulletin at the time of the accident, issued May 2002, recommended replacement of the standard 30 mm secondary shaft with an upgraded 35 mm shaft. After the accident, and following a secondary shaft failure accident in a Rotorway Exec 90 on February 4, 2003, the manufacturer issued a Mandatory Compliance Bulletin (M-21). The bulletin required owners of all Exec 90 and Exec 162F helicopters to comply with a periodic inspection of the secondary drive assembly at 100-hour intervals. The bulletin further mandated immediate inspection of the secondary shaft if the helicopter had previously sustained a tail rotor strike. Despite repeated attempts, the Safety Board was unable to follow-up with the pilot/owner concerning the maintenance history of the helicopter or obtain a completed NTSB 6120.1/2 form.

Flight

Event TypeAccident
Event Time11:50 MST
Nearest AirportRyan Field Airport (5nm S)
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftRotorway 162F
Tail NumberN162AZ
Aircraft CategoryHeli
DamageDestroyed
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsRotorway · RI 162 · Reciprocating · 85
Seats2

People & Injuries

Injury SummaryNo injuries (1 uninjured)
Fatal0
Serious0
Minor0
Uninjured1
Total1
Crew 1Age 47 · Third Class · None

Conditions

ConditionsVMC
LightDaylight
WindCalm
Visibility10 sm
CeilingNone
Temperature / Dew Point41 C
Altimeter30.04 inHg
Observation Time00:55
Weather SourceWFAC

Appendix: Source Data