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NTSB Report

April 2, 2003 · Robinson R-44 II · N233TR

Willcox, AZ

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
April 2, 2003
Injury Outcomes
No injuries (2 uninjured)
Location
Willcox, AZ
Aircraft
Robinson R-44 II
Tail Number
N233TR
Operator
Thomas Hughes
Injuries
None
Aircraft Damage
Substantial
NTSB Number
LAX03LA123

The pilot executed an emergency landing after experiencing a drive belt failure. During cruise flight, the alternator light illuminated and the ammeter showed a drop. The pilot turned off all nonessential electrical equipment. The pilot heard a "thump," which was followed by the smell of burnt rubber. About 15 seconds later, the clutch light illuminated and the pilot heard a "thud." The pilot lowered the collective and both lights continued to illuminate. The pilot then entered an autorotation and pulled the clutch circuit breaker. As the helicopter settled from the flare, it contacted a "clump" of dirt. The helicopter tipped forward, which bent the forward portion of the skids, and resulted in the main rotor striking the tail boom. No preimpact anomalies with either the airframe or engine were discovered. The main rotor drive belts were found in the drive compartment in a shredded condition. The alternator belt was not recovered. I

NTSB Probable Cause

The failure of the alternator belt which resulted in the failure of the main drive belt.

Full Narrative

On April 2, 2003, about 0800 mountain standard time, a Robinson R-44 II, N233TR, collided with terrain during an autorotative forced landing after experiencing a drive belt failure near Willcox, Arizona. The owner was operating the helicopter under the provisions of 14 CFR Part 91. The helicopter sustained substantial damage. The commercial pilot and one passenger were not injured. The cross-country ferry flight departed Tucson, Arizona, about 0700, en route to St. Louis, Missouri. Day visual meteorological conditions prevailed, and no flight plan had been filed. In a telephone interview with the National Transportation Safety Board investigator, the pilot reported that the purpose of the flight was to fly the newly purchased helicopter to St. Louis. The new owner accompanied the pilot. The pilot stated that he was acting as pilot-in-command for the flight because of the new owner's limited flight time in the make and model. During cruise flight, the alternator light illuminated and the ammeter showed a drop. The pilot turned off all nonessential electrical equipment. The pilot heard a "thump," which was followed by the smell of burnt rubber. About 15 seconds later, the clutch light illuminated and the pilot heard a "thud." The pilot lowered the collective and both lights continued to illuminate. The pilot then entered an autorotation and pulled the clutch circuit breaker. As the helicopter settled from the flare, it contacted a "clump" of dirt. The helicopter tipped forward, which bent the forward portion of the skids, and the main rotor struck the tail boom. The Safety Board investigator and a representative from the helicopter's manufacturer examined the helicopter at Robinson Helicopter Company, Torrance, California. No preimpact anomalies with either the airframe or engine were discovered. The main drive belts were located in the drive compartment around the engine main rotor drive, forward of the drive pulley. The belts exhibited shredding. The position of the adjustment bolt and the adjustment slot on the alternator were measured and compared to positions on similar helicopters. The measurements were consistent with recommended positions by the manufacturer. The aft plate on the alternator exhibited rub marks in a circular pattern, outside of the path of pulley rotation. The alternator belt was not recovered. In a telephone conversation with the Safety Board investigator, the Robinson representative stated that the cooling fan on the helicopter pulls air over the top of the engine and that air is then released as it blows aft, over the bottom of the engine. The alternator is positioned in the path of the outward airflow.

Flight

Event TypeAccident
Event Time08:00 MST
Nearest Airport0nm
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftRobinson R-44 II
Tail NumberN233TR
Aircraft CategoryHeli
DamageSubstantial
OperatorThomas Hughes
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · HIO-540 · Reciprocating · 205
Seats4

People & Injuries

Injury SummaryNo injuries (2 uninjured)
Fatal0
Serious0
Minor0
Uninjured2
Total2
Crew 1Age 36 · Second Class · None
Crew 2Age 51 · Third Class · None

Conditions

ConditionsVMC
LightDaylight
Wind180° @ 13 kt, gusting 18 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point68 F / 46
Altimeter29.94 inHg
Observation Time14:55
Weather SourceWFAC

Appendix: Source Data