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NTSB Report

April 10, 2004 · Cessna 206 · N5019U

Clewiston, FL

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
April 10, 2004
Injury Outcomes
No injuries (2 uninjured)
Location
Clewiston, FL
Aircraft
Cessna 206
Tail Number
N5019U
Injuries
None
Aircraft Damage
Substantial
NTSB Number
MIA04LA067

The pilot stated that after takeoff the flight climbed to 7,500 feet mean sea level (msl) and approximately 40-45 minutes into the flight, the engine started shaking. He repositioned the fuel selector, and the shaking decreased slightly. The flight continued and the shaking continued. He spiraled down to 3,500 feet msl, and the shaking became worse. He glanced at the cylinder head temperature gauge, and oil pressure and temperature gauges, and reported that at that time all were in the green. He looked for a place to land and due to cars on a nearby roadway, landed in a ditch adjacent to the road. Examination of the engine by a representative of the engine manufacturer with FAA oversight revealed that the No. 2 cylinder connecting rod and one of the connecting rod bolts were fractured. The other connecting rod bolt was not fractured and remained secured to the connecting rod cap and section of connecting rod. Additionally, the No. 2 crankpin was dry but not heat discolored, and the oil port for the No. 2 crankpin was free of obstructions. Metallurgical examination of the fractured components by the NTSB Materials Laboratory located in Washington, D.C., revealed the fracture surface of the connecting rod bolt exhibited features consistent with tensile overstress. The bolt was determined to meet specification related to hardness. Mechanical damage to the fracture surface of the connecting rod precluded determination of failure mode. Review of the maintenance records revealed the engine was last overhauled on March 29, 1977, and installed in the accident airplane on April 15, 1977. The engine was disassembled, inspected, and reassembled on July 15, 1977, or approximately 50.0 hours since the overhaul in March of that year. The engine was installed in the airplane, test run, and found to be airworthy. Cylinders 1, 4, and 6 were removed and replaced on April 4, 1981. The engine had accumulated approximately 1,652 hours since last overhaul at the time of the accident.

NTSB Probable Cause

The failure of the No. 2 cylinder connecting rod for undetermined reasons, and the failure of one of the connecting rod bolts due to tension overload resulting in the total loss of engine power and subsequent collision with a ditch during the forced landing.

Full Narrative

On April 10, 2004, about 1030 eastern daylight time, a Cessna 206, N5019U, registered to a private individual, was substantially damaged during a forced landing in a ditch near Clewiston, Florida. Visual meteorological conditions prevailed at the time and no flight plan was filed for the 14 CFR Part 91 personal flight from the Florida Keys Marathon Airport, Marathon, Florida, to the Vero Beach Municipal Airport, Vero Beach, Florida. The private-rated pilot and one occupant were not injured. The flight originated about 0945, from the Florida Keys Marathon Airport, Marathon, Florida. The pilot stated that after takeoff the flight climbed to 7,500 feet mean sea level (msl) and approximately 40-45 minutes into the flight, the engine started shaking. He repositioned the fuel selector, and the shaking decreased slightly. The flight continued and the shaking continued. He spiraled down to 3,500 feet msl, and the shaking became worse. He glanced at the cylinder head temperature gauge, and oil pressure and temperature gauges, and reported that at that time all were in the green. He looked for a place to land and due to cars on a nearby roadway, landed in a ditch adjacent to the road. Examination of the engine by a representative of the engine manufacturer with FAA oversight revealed that the No. 2 cylinder connecting rod and one of the connecting rod bolts were fractured. The other connecting rod bolt was not fractured and remained secured to the connecting rod cap and section of connecting rod. Additionally, the No. 2 crankpin was dry but not heat discolored, and the oil port for the No. 2 crankpin was free of obstructions. Metallurgical examination of the fractured components by the NTSB Materials Laboratory located in Washington, D.C., revealed the fracture surface of the connecting rod bolt exhibited features consistent with tensile overstress. The bolt was determined to meet specification related to hardness. Mechanical damage to the fracture surface of the connecting rod precluded determination of failure mode. Review of the maintenance records revealed the engine was last overhauled on March 29, 1977, and installed in the accident airplane on April 15, 1977. The engine was disassembled, inspected, and reassembled on July 15, 1977, or approximately 50.0 hours since the overhaul in March of that year. The engine was installed in the airplane, test run, and found to be airworthy. Cylinders 1, 4, and 6 were removed and replaced on April 4, 1981. The engine had accumulated approximately 1,652 hours since last overhaul at the time of the accident. The airplane was released, and the NTSB retained parts were released to the airplane owner on August 26, 2004.

Flight

Event TypeAccident
Event Time10:30 EDT
Nearest Airport0nm
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftCessna 206
Tail NumberN5019U
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsContinental · IO-520-A · Reciprocating · 285
Seats6

People & Injuries

Injury SummaryNo injuries (2 uninjured)
Fatal0
Serious0
Minor0
Uninjured2
Total2
Crew 1Age 63 · Third Class · None

Conditions

ConditionsVMC
LightDaylight
Wind360° @ 6 kt
Visibility4 sm
CeilingOvercast 700 ft
Altimeter29.94 inHg
Observation Time14:53
Weather SourceWFAC

Appendix: Source Data