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NTSB Report

May 15, 2004 · Cooke Rotorway Exec · N319RC

Willis, TX

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
May 15, 2004
Injury Outcomes
No injuries (1 uninjured)
Location
Willis, TX
Aircraft
Cooke Rotorway Exec
Tail Number
N319RC
Injuries
None
Aircraft Damage
Substantial
NTSB Number
FTW04LA131

The 3,200-hour pilot reported that as he lifted the helicopter up to a hover from a boat dock, he started to move the helicopter over the water. Subsequently, the pilot heard a ratcheting sound followed by a partial loss of engine power. The right landing skid and the main rotor blades contacted the dock, and the helicopter came to rest upright in about 4-feet of water, adjacent to the dock. Examination of the engine revealed that the #1 cylinder exhaust valve keeper retaining clip has disengaged. The pilot stated that he had recently sent the #1 cylinder out for maintenance and reinstalled the cylinder approximately 10 hours prior to the flight.

NTSB Probable Cause

The partial loss of engine power due to the failure of the #1 cylinder valve retainer clip. A contributing factor was the lack of suitable terrain for the forced landing.

Full Narrative

On May 15, 2004, at 1622 central daylight time, a Cooke Rotorway Exec amateur-built helicopter, N319RC, was substantially damaged following a partial loss of engine power while hovering in preparation for takeoff from a boat dock located on Lake Conroe, near Willis, Texas. The helicopter was registered to and operated by the pilot. The commercial pilot/builder, sole occupant of the helicopter, was not injured. Visual meteorological conditions prevailed and no flight plan was filed for the personal flight conducted under 14 Code of Federal Regulations Part 91. The local flight was originating at the time of the accident. The 3,200-hour pilot reported in the Pilot/Operator Aircraft Accident Report (NTSB Form 6120.1/2) that after running the engine up to operating temperatures, he completed his pre-takeoff checklist. He lifted off from the boat dock to a 3-foot hover for about 20 to 30 seconds, and then started to move the helicopter over the water. Subsequently, he heard a ratcheting sound followed by a loss of engine power. He attempted to land back on the boat dock, but the helicopter descended quickly and the right landing skid and the main rotor blades contacted the dock. The helicopter came to rest upright in a boat slip in about 4-feet of water, adjacent to the dock. Two Federal Aviation Administration (FAA) inspectors performed an on-scene examination of the helicopter. According to one of the inspectors, the helicopter had been recovered from the water and the main rotor blades were already removed. The aft portion of the tail boom, the main rotor blades, and the main rotor system were damaged. Examination of the engine revealed that the #1 cylinder exhaust valve keeper retaining clip was disengaged. The pilot reported to one of the FAA inspectors that he had recently sent the #1 cylinder to Rotorway for repair. The cylinder was reinstalled the helicopter approximately 10 flight hours prior to the accident.

Flight

Event TypeAccident
Event Time16:22 CDT
Nearest Airport0nm
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftCooke Rotorway Exec
Tail NumberN319RC
Aircraft CategoryHeli
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsRotorway · R-152 · Reciprocating · 152
Seats2

People & Injuries

Injury SummaryNo injuries (1 uninjured)
Fatal0
Serious0
Minor0
Uninjured1
Total1
Crew 1Age 74 · Third Class · None

Conditions

ConditionsVMC
LightDaylight
WindCalm
Visibility10 sm
CeilingNone
Temperature / Dew Point0 C
Altimeter0
Weather SourcePILO

Appendix: Source Data