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NTSB Report

September 25, 2004 · Schweizer 269C-1 · N61413

Burbank, CA

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
September 25, 2004
Injury Outcomes
No injuries (2 uninjured)
Location
Burbank, CA
Aircraft
Schweizer 269C-1
Tail Number
N61413
Operator
Group 3 Aviation
Injuries
None
Aircraft Damage
Substantial
NTSB Number
LAX04LA331

The helicopter encountered ground resonance after landing and sustained substantial damage in the vibratory event. The pilot-undergoing-instruction (PUI) was taking refresher training in the helicopter. The approach was normal; however, the touchdown was harder than normal. With the helicopter on the ground, the certified flight instructor (CFI) began discussing the touchdown with the PUI and the helicopter began to vibrate. The CFI did not have time to react prior to the helicopter self-destructing. Post-accident examination of the components found that in the forward landing gear dampers the pistons were fully extended and they contained fluid in excess of the levels specified in the maintenance instructions. Dampers in this condition will not compress or attenuate airframe motion and vibrations or prevent ground resonance. The last inspection on the helicopter was a 100-hour that was completed 4.5 hours prior to the accident flight.

NTSB Probable Cause

the failure of maintenance personnel to correctly service the forward landing gear strut dampers in accordance with the manufacturer's maintenance instructions.

Full Narrative

On September 25, 2004, at 1549 Pacific daylight time, a Schweizer 269C-1 helicopter, N61413, encountered a severe vibratory event after landing at the Bob Hope Airport, Burbank, California. Group 3 Aviation was operating the helicopter under the provisions of 14 CFR Part 91. The certified flight instructor (CFI) and private pilot undergoing instruction (PUI) were not injured; the helicopter sustained substantial damage. Visual meteorological conditions prevailed for the local instructional flight, and no flight plan had been filed. The helicopter departed from the Van Nuys Airport, Van Nuys, California, about 1515. According to the operator, the PUI was taking refresher training in the helicopter. The PUI performed a normal approach; however, the touchdown was harder than normal. With the helicopter situated on the ground, the CFI began to discuss the touchdown with the PUI, and the helicopter started to vibrate. The CFI said he did not have time to react prior to the helicopter self-destructing. The three main rotor dampers and four landing gear dampers were examined at the Schweizer Aircraft Corporation on October 12, 2004, in the presence of a Federal Aviation Administration (FAA) inspector from the Rochester, New York, Flight Standards District Office. The results of the examination noted that the damage to all of the dampers was consistent with a ground resonance event. The two aft landing gear dampers tested slightly low but near minimum operating condition. The two forward landing gear dampers contained fluid in excess of the specified levels. When examined, the pistons were in the fully extended condition, and the fluid level was 1.025 inches when measured from the top of the piston to the fluid. The dampers were tested and they were out of compliance with design data, as well as the Schweizer Handbook of Maintenance Instructions (HMI) and production assembly instructions. It was noted in the report that dampers in this condition will not compress or attenuate airframe motion and vibrations or prevent ground resonance. The last inspection on the helicopter was the 100-hour completed 4.5 hours prior to the accident flight. The total time on the airframe was 6,298.7 hours. The landing gear dampers were serviced on January 12, 2004, at a total airframe time of 5,750.1 hours. In the Schweizer HMI, Part III, Section 5, the procedures for reassembly, charging, and leakage check on the landing gear damper assembly are discussed. On page 5-2 it noted that the fluid level for the 269A3150-19 dampers (the forward dampers) should reach 0.5-inch below the top of the piston. The fluid level for the 269A3150-21 dampers (the rear dampers) should be 1.40 inches below the top of the piston. When the fluid is added, the piston is to be compressed, not extended. A warning, also on page 5-2, states the following: "Incorrect fluid levels, improper pressure, or inoperable valving will deteriorate the damping capabilities of the landing gear dampers. These conditions may result in ground resonance and destruction of the helicopter. Follow all instructions in the HMI carefully, to ensure safe helicopter operation." According to FAA publication FAA-H-8083-21, "Rotorcraft Flying Handbook:" "Ground resonance is an aerodynamic phenomenon associated with fully-articulated rotor systems. It develops when rotor blades move out of phase with each other and cause the rotor disc to become unbalanced. This condition can cause a helicopter to self-destruct in a matter of seconds....If the rpm is low, the corrective action to stop ground resonance is to close the throttle immediately and fully lower the collective to place the blades in low pitch. If the rpm is in the normal range, you should fly the helicopter off the ground, and allow the blades to automatically realign themselves. You can then make a normal touchdown...."

Flight

Event TypeAccident
Event Time15:49 PDT
Nearest AirportBURBANK (0nm)
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftSchweizer 269C-1
Tail NumberN61413
Aircraft CategoryHeli
DamageSubstantial
OperatorGroup 3 Aviation
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · HO-360-C1A · Reciprocating · 180
Seats2

People & Injuries

Injury SummaryNo injuries (2 uninjured)
Fatal0
Serious0
Minor0
Uninjured2
Total2
Crew 1Age 34 · Second Class · None
Crew 2Age 50 · Third Class · None

Conditions

ConditionsVMC
LightDaylight
Wind180° @ 7 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point54
Altimeter29.87 inHg
Observation Time22:53
Weather SourceWFAC

Appendix: Source Data