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January 3, 2005 · Eurocopter France EC135T1 · N135NW

Casa Grande, AZ

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
January 3, 2005
Injury Outcomes
1 injury (1 minor injury), 1 uninjured
Location
Casa Grande, AZ
Aircraft
Eurocopter France EC135T1
Tail Number
N135NW
Operator
Native American Air Ambulance
Injuries
Minor
Aircraft Damage
Substantial
NTSB Number
LAX05LA060

Following the in-flight separation of a main rotor control link, the pilots lost control and the helicopter hit the ground hard and rolled over. The pilots reported that as they turned base in the traffic pattern for landing at the airport, the helicopter pitched up violently and rolled to the right, followed by a hard roll to the left. Both pilots got on the controls and tried to regain control of the helicopter. The pilots lowered the collective and started down for a landing. During the descent, the pitching and rolling continued intermittently with the roll attitude reaching beyond 60 degrees. As the helicopter neared the ground, the pilots flared and the helicopter hit the ground in a tail low attitude and rolled over. A post accident examination of the helicopter, and examination of maintenance records by a Federal Aviation Administration inspector, occurred on site and after recovery. During the course of the examination it was determined that maintenance personnel had removed cyclic control links from the cyclic control levers to check the ball joints for excess free play during an inspection. The links are attached to the cyclic levers with bolts and castle nuts with cotter pins through the castle nuts as a safety locking device. The right lateral cyclic control link was found broken. The nut on the upper bolt was 1/4-inch away from the side of the attachment point. There was no evidence of the cotter pins having been added to the castle nuts after the link inspection/reinstallation.

NTSB Probable Cause

the separation of a main rotor control link due to improper maintenance installation.

Full Narrative

On January 3, 2005, at 1346 mountain standard time, a Eurocopter EC135T1 helicopter, N135NW, sustained a loss of control in flight and collided with terrain at Casa Grande, Arizona. The flight was operated by Omni Flight Helicopters, Inc., d.b.a. Native American Air Ambulance, under the provisions of 14 CFR Part 91. The helicopter was substantially damaged. The certificated commercial check pilot received a minor injury and the certificated airline transport pilot was not injured. Visual meteorological conditions prevailed, and a company flight plan was filed. The local area training flight originated at Mesa, Arizona, about 1330. The pilots reported that as they turned base in the traffic pattern for landing at the airport, the helicopter pitched up violently and rolled to the right, followed by a hard roll to the left. Both pilots got on the controls and tried to regain control of the helicopter. The pilots lowered the collective and started down for a landing. During the descent, the pitching and rolling continued intermittently with the roll attitude reaching beyond 60 degrees. As the helicopter neared the ground, the pilots flared and the helicopter hit the ground in a tail low attitude and rolled over. A post accident examination of the helicopter, and examination of maintenance records by a Federal Aviation Administration inspector, occurred on site and after recovery. During the course of the examination it was determined that maintenance personnel had removed cyclic control links from the cyclic control levers to check the ball joints for excess free play during an inspection. The links are attached to the cyclic levers with bolts; castle nuts with cotter pins through the castle nuts as a safety locking device. The right lateral cyclic control link was found broken. The nut on the upper bolt was 1/4-inch away from the side of the attachment point. There was no evidence of the cotter pins having been added to the castle nuts after the link inspection/reinstallation.

Flight

Event TypeAccident
Event Time13:46 MST
Nearest Airport0nm
Flight Plan FiledCvfr
Flight Plan ActivatedYes
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftEurocopter France EC135T1
Tail NumberN135NW
Aircraft CategoryHeli
DamageSubstantial
OperatorNative American Air Ambulance
Operating RulePart 91
Engines2
Engine TypeTurboshaft
Engine DetailsTurbomeca · Arris 2B1 · Turboshaft · 670
Seats6

People & Injuries

Injury Summary1 injury (1 minor injury), 1 uninjured
Fatal0
Serious0
Minor1
Uninjured1
Total2
Crew 1Age 51 · Second Class · Minor
Crew 2Age 63 · Second Class · None

Conditions

ConditionsVMC
LightDaylight
Wind210° @ 5 kt
Visibility7 sm
CeilingOvercast 5500 ft
Temperature / Dew Point55 / 52
Altimeter29.85 inHg
Observation Time20:56
Weather SourceWFAC

Appendix: Source Data