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October 17, 2005 · Bombardier CL-600-2B19 · N244PS

West Grove, PA

Overview

Report Status
Final with probable cause
Event Type
Incident
Date
October 17, 2005
Injury Outcomes
No injuries (51 uninjured)
Location
West Grove, PA
Aircraft
Bombardier CL-600-2B19
Tail Number
N244PS
Operator
Psa Airlines
Injuries
None
Aircraft Damage
Minor
NTSB Number
CHI06IA011

The left engine exhaust nozzle and fairing departed the airplane during cruise climb. The flight crew reported hearing a "small thud" while climbing through 15,000 feet msl. The flight crew stated that they monitored the aircraft engines and no anomalies were noted. The flight crew attributed the event to possible wake turbulence and elected to continue to their scheduled destination. During a post-flight inspection the flight crew noticed the left engine exhaust nozzle and fairing were missing. The left engine exhaust nozzle was found about 26.5 nm west-southwest of the departure airport. The nozzle was examined and its attachment hardware was missing. The bolt holes used to install the exhaust nozzle to the engine were elongated and had evidence of fretting. The exhaust nozzle manufacturer issued Service Bulletin CF34-NAC-78-024 on January 24, 2003, to address "exhaust nozzle bolt attachment failures." The service bulletin called for the removal of the existing hardware and replacement with "new, improved hardware." This maintenance was to be completed at the "operator's earliest convenience or within a maximum of 4,000 hours." At the time of the incident, the airplane had accumulated 3,440 hours since new. The service bulletin had not been complied with, according to the maintenance records. The operator immediately inspected their entire fleet of Bombardier CL-600-2B19 regional jets and found three additional aircraft with either missing or loose attachment exhaust nozzle hardware. The operator ordered replacement kits for the entire fleet and will comply with Service Bulletin CF34-NAC-78-024 upon delivery of the replacement parts.

NTSB Probable Cause

The separation of the left engine exhaust nozzle during cruise climb due to inadequately designed attachment hardware.

Full Narrative

On October 17, 2005, at 0025 eastern daylight time, a Bombardier CL-600-2B19 regional jet, N244PS, sustained minor damage when the left engine exhaust nozzle and fairing departed the airplane during cruise climb near West Grove, Pennsylvania. Night visual meteorological conditions prevailed at the time of the incident. The flight was being operated by PSA Airlines, Inc., as a scheduled revenue flight under the provisions of 14 Code of Federal Regulations Part 121. The flight crew and 48 passengers on-board were not injured. Flight 2319 departed Philadelphia International Airport (PHL), Philadelphia, Pennsylvania, at 0004 and was en route to Dayton International Airport (DAY), Dayton, Ohio. The flight crew reported hearing a "small thud" while climbing through 15,000 feet msl. The flight crew stated that they monitored the aircraft engines and no anomalies were noted. The flight crew attributed the event to possible wake turbulence and elected to continue on to DAY. The airplane continued without further incident and during a post-flight inspection the flight crew noticed the left engine exhaust nozzle and fairing were missing. The left engine exhaust nozzle was found in West Grove, Pennsylvania, about 26.5 nm west-southwest of the departure airport. The nozzle was examined and its attachment hardware was missing. The bolt holes used to install the exhaust nozzle to the engine were elongated and had evidence of fretting. The exhaust nozzle manufacturer, Bombardier-Shorts, issued Service Bulletin CF34-NAC-78-024 on January 24, 2003, to address "exhaust nozzle bolt attachment failures." The most current service bulletin revision was dated April 1, 2004. The service bulletin called for the removal of the existing hardware and replacement with "new, improved hardware." This maintenance was to be completed at the "operator's earliest convenience or within a maximum of 4,000 hours." The incident airplane, serial number 7912, was issued an airworthiness certificate on April 16, 2004, and at the time of the incident had accumulated 3,440 hours since new. Service Bulletin CF34-NAC-78-024 had not been complied with, according to the maintenance records. Subsequent to the accident, the operator immediately inspected their entire fleet of Bombardier CL-600-2B19 regional jets and found three additional aircraft with either missing or loose attachment exhaust nozzle hardware. The operator ordered replacement kits for the entire fleet and will comply with Service Bulletin CF34-NAC-78-024 upon delivery of the replacement parts.

Flight

Event TypeIncident
Event Time00:25 EDT
Nearest Airport0nm
Flight Plan FiledIFR
Flight Plan ActivatedYes
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftBombardier CL-600-2B19
Tail NumberN244PS
Aircraft CategoryAir
DamageMinor
OperatorPsa Airlines
Operating RulePart 121
Engines2
Engine TypeTurbojet
Engine DetailsGeneral Electric · C-34-3B1 · Turbojet · 8729
Seats53

People & Injuries

Injury SummaryNo injuries (51 uninjured)
Fatal0
Serious0
Minor0
Uninjured51
Total51
Crew 1Age 43 · First Class · None
Crew 2Age 32 · Second Class · None

Conditions

ConditionsVMC
LightNight
Wind290° @ 11 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point55 / 41 C
Altimeter29.77 inHg
Observation Time04:54
Weather SourceWFAC

Appendix: Source Data