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Aviation safety reports, made easier to study

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NTSB Report

June 6, 2006 · Cessna 172S · N2138W

Lawrence, MA

Overview

Report Status
Final with probable cause
Event Type
Incident
Date
June 6, 2006
Injury Outcomes
No injuries (2 uninjured)
Location
Lawrence, MA
Aircraft
Cessna 172S
Tail Number
N2138W
Operator
King Aviation
Injuries
None
Aircraft Damage
Minor
NTSB Number
NYC06IA143

The commercial pilot was conducting a practice missed approach under instruction, when a propeller blade separated. The flight instructor took control of the airplane and shut down the engine to prevent further damage. He then made a Mayday call and glided the airplane to a successful runway landing. A postflight examination of the airplane revealed that the propeller blade was separated about 12 inches from the center of the hub. Metallurgical examination of the remaining fracture face revealed fatigue cracking that emanated from an indentation at the blade's leading edge. The fatigue crack propagated through approximately 50 percent of the fracture face, and beyond that, there was a band of overstress cracking. There was no evidence of corrosion, and a chemical analysis of the propeller blade revealed that the hardness and chemical composition of the blade met the requirements of the applicable engineering drawing. The flight instructor stated that during the airplane's preflight inspection, both he and the commercial pilot visually inspected the propeller blade, and ran their hands along the leading and trailing edges with no anomalies noted. The most recent maintenance inspection of the propeller occurred about 1 month before the incident.

NTSB Probable Cause

Foreign object damage to the leading edge of the propeller blade, which resulted in fatigue cracking and subsequent blade failure.

Full Narrative

On June 6, 2006, about 1930 eastern daylight time, a Cessna 172S, N2138W, incurred minor damage when a propeller blade separated during a missed approach at Lawrence Municipal Airport (LWM), Lawrence, Massachusetts. The certificated flight instructor and the certificated commercial pilot (under instruction) were not injured. Visual meteorological conditions prevailed. The local flight was operated on an instrument flight rules flight plan from Mansfield Municipal Airport (1B9), Mansfield, Massachusetts, and was conducted under 14 CFR Part 91. According to the flight instructor, the flight was a proficiency check for the commercial pilot. The commercial pilot had just flown the VOR RWY 23 approach, and had initiated a missed approach 1/2 mile from the runway due to traffic landing in the opposite direction. Passing through 1,700 feet, a "loud pop" was heard and the airplane began to shake violently. The flight instructor immediately took control of the airplane and shut down the engine to prevent further damage. He then made a Mayday call with his intentions, and glided the airplane to a landing on runway 32. A postflight examination of the airplane revealed that a McCauley Propeller Systems fixed-pitch propeller blade, part number 1A170E/JHA7660, serial number XH23030, had separated about 12 inches from the center of the hub. The flight instructor also noted that during the airplane's preflight inspection, both he and the commercial pilot visually inspected the propeller blade, and ran their hands along the leading and trailing edges with no anomalies noted. According to maintenance records, the most recent 100-hour inspection of the propeller blade was on May 10, 2006, about 53 operating hours before the incident. No anomalies were noted. The remainder of the separated propeller blade was forwarded to the Safety Board for metallurgical examination. According to the Materials Laboratory Factual Report, the fracture was oriented in a chordwise direction, and there were crack arrest lines along the fracture face, typical of a fatigue crack, emanating from an indentation at the blade's leading edge. The crack propagated through approximately 50 percent of the fracture face. Another crack arrest band was noted beyond the first area, which had fibrous features typical of an overstress separation. There was no mention of corrosion in the report. A chemical analysis of the propeller blade at Cessna Aircraft Company revealed that the hardness and chemical composition of the blade met the requirements of the applicable engineering drawing.

Flight

Event TypeIncident
Event Time19:30 EDT
Nearest AirportLawrence Municipal (0nm)
Runway32
Runway Length3901 ft
Runway Width100 ft
Flight Plan FiledIFR
Flight Plan ActivatedYes
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftCessna 172S
Tail NumberN2138W
Aircraft CategoryAir
DamageMinor
OperatorKing Aviation
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · IO-360 · Reciprocating · 180
Seats4

People & Injuries

Injury SummaryNo injuries (2 uninjured)
Fatal0
Serious0
Minor0
Uninjured2
Total2
Crew 1Age 23 · First Class · None

Conditions

ConditionsVMC
LightDaylight
Wind90° @ 7 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point64 F / 55
Altimeter30.04 inHg
Observation Time23:54
Weather SourceWFAC

Appendix: Source Data