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Aviation safety reports, made easier to study

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August 21, 2006 · Boeing 737-524 · N14655

Newark, NJ

Overview

Report Status
Final with probable cause
Event Type
Incident
Date
August 21, 2006
Injury Outcomes
No injuries (1 uninjured)
Location
Newark, NJ
Aircraft
Boeing 737-524
Tail Number
N14655
Operator
Continental Airlines
Injuries
None
Aircraft Damage
Minor
NTSB Number
NYC06IA207

The Boeing 737 was being towed for repositioning by maintenance personnel, when the nose landing gear collapsed forward into the wheel well. The nose landing gear remained attached to the airplane by its primary trunnion support and upper drag brace. Metallurgical examination of the nose landing gear lower and upper drag braces, and lock brace, revealed no evidence of preexisting cracking, and that they failed due to overstress. Examination and testing of the nose landing gear steering components did not reveal any pre-incident malfunctions. The maintenance technician in the cockpit reported that he was "riding the brakes" at the time of the incident. The airplane maintenance manual stated that at a minimum, applying airplane brakes while towing the airplane could shear the towbar shear pins; however, there was no visible evidence on the ground that the airplane's brakes had been applied during the tow. After the incident, Boeing issued a service letter that discussed six previous reports of 737 nose landing gear collapse that occurred between 2004 to 2006 during pushback or towing. It also addressed current towbar design, and provided recommendations for operators intended to minimize the likelihood of nose gear damage or collapse during towing\pushback operations.

NTSB Probable Cause

An overload failure of the airplane's nose landing gear while being towed for repositioning.

Full Narrative

On August 21, 2006, about 0630 eastern daylight time, a Boeing 737-524, N14655, operated by Continental Airlines Inc., experienced a nose landing gear collapse while being towed by maintenance personnel at the Newark Liberty International Airport (EWR), Newark, New Jersey. The airplane sustained minor damage. The maintenance technician seated in the cockpit, and two ground crew members were not injured. Visual meteorological conditions prevailed for the ground repositioning operation conducted by the 14 Code of Federal Regulations Part 121 certificated airline. According to the maintenance technician seated in the cockpit, he was "riding the brakes" while the airplane was being towed at walking speed, when he felt a bump, which was followed by the collapse of the nose landing gear. According to Continental Airlines representatives, the nose landing gear collapsed forward into the wheel well. The nose landing gear remained attached to the airplane by its primary trunnion support and upper drag brace. The lock brace assembly fractured in close proximity to the lock link. The lower drag brace was fractured near the center of its length. The tow bar shear pin was also fractured during the incident. The nose landing gear lock actuator, upper drag brace, lower drag brace, lock brace, and retract actuator were forwarded to the National Transportation Safety Board's Materials Laboratory, Washington, D.C., for further examination. All fractures were consistent with overstress separation and no evidence of fatigue cracking or any other preexisting conditions were found. The fracture on the lower drag brace exhibited deformation consistent with the fracture location moving downward relative to the ends. The bending deformation was consistent with the collapse of the gear following buckling of the lower drag brace. Examination and testing of the nose landing gear actuator assembly, lock actuator, left hand nose gear steering actuator, depressurization steering valve, and steering metering valve, which was supervised by a Safety Board investigator, did not reveal any pre-incident discrepancies. The 737-300/-400/-500 airplane maintenance manual, page 213, alerted operators, that at a minimum, applying airplane brakes while towing the airplane could shear the towbar shear pins. Examination of the ground surrounding the airplane after the incident did not reveal any main landing gear tire skid marks. After the incident, Boeing issued Service Letter 737-SL-09-003. The service letter discussed six previous reports of 737 nose landing gear collapse that occurred between 2004 to 2006 during pushback or towing. It also addressed current towbar design, and provided recommendations for operators intended to minimize the likelihood of nose gear damage or collapse during towing and pushback operations.

Flight

Event TypeIncident
Event Time06:30 EDT
Nearest AirportNewark Liberty (0nm)
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftBoeing 737-524
Tail NumberN14655
Aircraft CategoryAir
DamageMinor
OperatorContinental Airlines
Operating RulePart 121
Engines2
Engine TypeTurbofan
Engine DetailsCfm International · CFM56-3 · Turbofan · 20100 | Cfm International · CFM56-3 · Turbofan · 20100
Seats114

People & Injuries

Injury SummaryNo injuries (1 uninjured)
Fatal0
Serious0
Minor0
Uninjured1
Total1

Conditions

ConditionsVMC
LightDaylight
Wind330° @ 7 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point70 F / 57
Altimeter29.94 inHg
Observation Time09:51
Weather SourceWFAC

Appendix: Source Data