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January 18, 2007 · Foley James Searey · N477EM

Danbury, CT

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
January 18, 2007
Injury Outcomes
No injuries (2 uninjured)
Location
Danbury, CT
Aircraft
Foley James Searey
Tail Number
N477EM
Injuries
None
Aircraft Damage
Substantial
NTSB Number
NYC07CA057

During a pre-buy and annual condition inspection of an amateur built Searey, the mechanic advised the pilot that the airplane's landing gear was out of adjustment. According to the airplane's maintenance records, the mechanic removed two bolts from the gear retraction drag links that were "too short," and replaced them with longer ones. He also found that the bolts were hitting the over center links and "repositioned the washers for more clearance." He then performed a retraction and extension test of the landing gear. Two landings later, the left main gear collapsed. The airplane slid off the side of the runway, struck a taxiway sign and was substantially damaged. During a postaccident examination by the airplane kit manufacturer, it was discovered that the "lock arms" were carrying the landing gear loads instead of the flat portion of the "angle" assembly, which normally rested against a wear pad. Further examination revealed that, sometime prior to the accident, the bulkhead upright tubes had been bent outwards and the forked end of the hydraulic ram was out of adjustment and could not fully retract, keeping the knee joint from traveling into the over-center locking position.

NTSB Probable Cause

Collapse of the left main landing gear due to previous damage. A factor in the accident was the inadequate annual condition inspection.

Full Narrative

During a pre-buy and annual condition inspection of an amateur built Searey, the mechanic advised the pilot that the airplane's landing gear was out of adjustment. According to the airplane's maintenance records, the mechanic removed two bolts from the gear retraction drag links that were "to short," and replaced them with longer ones. He also found that the bolts were hitting the over center links and "repositioned the washers for more clearance." He then performed a retraction and extension test of the landing gear. Two landings later, the left main gear collapsed. The airplane slid off the side of the runway, struck a taxiway sign and was substantially damaged. During a postaccident examination by the airplane kit manufacturer, it was discovered that the "lock arms" were carrying the landing gear loads instead of the flat portion of the "angle" assembly, which normally rested against a wear pad. Further examination revealed that, sometime prior to the accident the bulkhead upright tubes had been bent outwards and the forked end of the hydraulic ram was out of adjustment and could not fully retract, keeping the knee joint from traveling into the over-center locking position.

Flight

Event TypeAccident
Event Time15:15 EST
Nearest AirportDanbury Municipal Airport (0nm)
Runway17
Runway Length3135 ft
Runway Width100 ft
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftFoley James Searey
Tail NumberN477EM
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsRotax · 914 UL2 · Reciprocating · 115
Seats2

People & Injuries

Injury SummaryNo injuries (2 uninjured)
Fatal0
Serious0
Minor0
Uninjured2
Total2
Crew 1Age 59 · Third Class · None

Conditions

ConditionsVMC
LightDaylight
WindCalm
Visibility1.5 sm
CeilingOvercast 2400 ft
Temperature / Dew Point32 C / 28 C
Altimeter30.37 inHg
Observation Time20:25
Weather SourceWFAC

Appendix: Source Data