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Aviation safety reports, made easier to study

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NTSB Report

November 1, 2007 · Mooney M20E · N5912Q

Lafayette, IN

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
November 1, 2007
Injury Outcomes
No injuries (1 uninjured)
Location
Lafayette, IN
Aircraft
Mooney M20E
Tail Number
N5912Q
Injuries
None
Aircraft Damage
Substantial
NTSB Number
CHI08CA035

The airplane was in cruise flight at 6,500 feet when the engine began to run roughly. The pilot verified both magnetos were functioning properly, switched fuel tanks, and manipulated the throttle without any improvement in engine operation. He informed air traffic control of the loss of engine power and was subsequently cleared to land at an airport about 8 nm north of his position. The engine continued to run roughly as he maneuvered for the airport. The airplane impacted rising terrain that preceded the runway threshold. The airplane came to rest within 100 feet of the threshold. The airplane received substantial damage to the right wing and engine firewall. The nose and right main landing gear collapsed during the landing. The left main landing gear remained fully extended. Examination of the engine revealed that the number 3 cylinder had separated from the engine case. Further examination showed that the number 3 connecting rod had separated from the crankshaft. The connecting rod cap, two rod bolts, and two nuts were found separated inside the engine case. One of the rod bolts was bent and fractured approximately mid-span. One-half of this bolt remained with the rod cap. The bolt's fracture surface exhibited a cup/cone shape, consistent with an overload failure. The threaded region of this bolt was undamaged. One of the nuts had undamaged threads. The first three threads adjacent to the flat side of the remaining nut were damaged. The remaining rod bolt was intact, but the three threads from the end were damaged consistent with the damage noted on the second nut. The last engine overhaul was completed on November 19, 1972. The engine had accumulated 820 hours since that overhaul.

NTSB Probable Cause

The improper installation of the connecting rod bolts during major overhaul, which resulted in the separation of the connecting rod from the crankshaft in flight. Contributing to the accident was the rising terrain encountered during touchdown and the subsequent landing gear collapse.

Full Narrative

The airplane was in cruise flight at 6,500 feet when the engine began to run roughly. The pilot verified both magnetos were functioning properly, switched fuel tanks, and manipulated the throttle without any improvement in engine operation. He informed air traffic control of the loss of engine power and was subsequently cleared to land at an airport about 8 nm north of his position. The engine continued to run roughly as he maneuvered for the airport. The airplane impacted rising terrain that preceded the runway threshold. The airplane came to rest within 100 feet of the threshold. The airplane received substantial damage to the right wing and engine firewall. The nose and right main landing gear collapsed during the landing. The left main landing gear remained fully extended. Examination of the engine revealed that the number 3 cylinder had separated from the engine case. Further examination showed that the number 3 connecting rod had separated from the crankshaft. The connecting rod cap, two rod bolts, and two nuts were found separated inside the engine case. One of the rod bolts was bent and fractured approximately mid-span. One-half of this bolt remained with the rod cap. The bolt's fracture surface exhibited a cup/cone shape, consistent with an overload failure. The threaded region of this bolt was undamaged. One of the nuts had undamaged threads. The first three threads adjacent to the flat side of the remaining nut were damaged. The remaining rod bolt was intact, but the three threads from the end were damaged consistent with the damage noted on the second nut. The last engine overhaul was completed on November 19, 1972. The engine had accumulated 820 hours since that overhaul.

Flight

Event TypeAccident
Event Time17:14 EDT
Nearest AirportPurdue University Airport (0nm)
Runway5
Runway Length4225 ft
Runway Width1288 ft
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftMooney M20E
Tail NumberN5912Q
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · IO-360-A1A · Reciprocating · 200
Seats4

People & Injuries

Injury SummaryNo injuries (1 uninjured)
Fatal0
Serious0
Minor0
Uninjured1
Total1
Crew 1Age 58 · Third Class · None

Conditions

ConditionsVMC
LightDaylight
Wind360° @ 5 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point54 / 21 C
Altimeter30.25 inHg
Observation Time20:54
Weather SourceWFAC

Appendix: Source Data