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NTSB Report

March 15, 2009 · Beech B24R · N9348S

Bellefontaine, OH

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
March 15, 2009
Injury Outcomes
No injuries (2 uninjured)
Location
Bellefontaine, OH
Aircraft
Beech B24R
Tail Number
N9348S
Injuries
None
Aircraft Damage
Substantial
NTSB Number
CEN09LA209

During cruise flight the pilot noticed abnormal engine noises and a partial loss of engine oil pressure. He immediately diverted to the nearest airport, but during the turn to base leg the engine oil pressure dropped to zero pounds per square inch and the engine seized. The airplane was not in a position to reach the runway threshold or to clear the airport perimeter fence. During the landing rollout the airplane impacted the airport perimeter fence, damaging both wings and the nose landing gear. An engine teardown examination revealed that the Number 3 cylinder connecting rod assembly had separated from its corresponding crankshaft journal. The journal surface was blue in color, consistent with exposure to excessive heat and lack of lubricant. The oil suction screen was obstructed with bearing material. The Number 3 cylinder connecting rod cap was found jammed beneath the counterbalance weight. One of the two connecting rod stretch bolts remained intact. The corresponding nut was found finger tight. The measured torque for the Number 2 cylinder connecting rod bolts were significantly less than the manufacturer's specification. The engine had accumulated a total of 3,799 hours since new and 492.7 hours since its last overhaul in 1999. The engine was last inspected 23.9 hours before the accident occurred.

NTSB Probable Cause

The inadequate torque of the Number 3 cylinder rod bolts by maintenance personnel, which resulted in a failure of the connecting rod and a total loss of engine power.

Full Narrative

On March 15, 2009, at 1500 eastern daylight time (edt), a Beech B24R (Sierra), N9348S, owned and piloted by a private pilot, was substantially damaged during a forced landing following an en route loss of engine power near Bellefontaine, Ohio. Visual meteorological conditions prevailed at the time of the accident. The personal flight was operating under the provisions of 14 Code of Federal Regulations (CFR) Part 91 without a flight plan. The pilot and his passenger were not injured. The flight departed Grimes Field Airport (I74), near Urbana, Ohio, at 1445 edt and was en route to Bluffton Airport (5G7), near Bluffton, Ohio. According to the pilot, the airplane was in cruise flight when he noticed abnormal engine noises and a partial loss of engine oil pressure. He immediately diverted to the nearest airport, Bellefontaine Regional Airport (KEDJ), and entered downwind for runway 7 (4,999 feet by 100 feet, asphalt). During the turn to base leg, the engine oil pressure dropped to zero pounds per square inch and the engine seized. He established best glide speed and continued the turn onto final approach. The pilot reported that the airplane was not in a position to reach the runway threshold, or to clear the airport perimeter fence. He lowered the landing gear and selected full flaps prior to landing in the grass area outside of the airport perimeter fence. During landing rollout the airplane impacted the airport perimeter fence, damaging both wings and the nose landing gear. An engine teardown examination revealed that the number 3 cylinder connecting rod assembly had separated from its corresponding crankshaft journal. The crankshaft journal surface was blue in color, consistent with exposure to excessive heat and lack of lubricant. The oil suction screen was obstructed with bearing material. The number 3 cylinder connecting rod cap was found jammed beneath the counterbalance weight. One of the two connecting rod stretch bolts remained intact. The corresponding nut was found finger tight. The measured torque for the upper and lower stretch bolts on the number 2 cylinder connecting rod was 15 foot-pounds (ft-lbs) and 6 ft-lbs, respectively. The manufacturer specified torque value was 40 ft-lbs. The Lycoming IO-360-A1B6 engine, serial number L-13455-51A, had accumulated 492.7 hours since its last overhaul in September 1999 following a propeller strike.

Flight

Event TypeAccident
Event Time15:00 EDT
Nearest AirportBellefontaine Regional Airport (0nm)
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftBeech B24R
Tail NumberN9348S
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · IO-360-A1B6 · Reciprocating · 200
Seats6

People & Injuries

Injury SummaryNo injuries (2 uninjured)
Fatal0
Serious0
Minor0
Uninjured2
Total2
Crew 1Age 47 · Third Class · None

Conditions

ConditionsVMC
LightDaylight
Wind80° @ 10 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point57 / 27 C
Altimeter30.09 inHg
Observation Time18:53
Weather SourceWFAC

Appendix: Source Data