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NTSB Report

May 30, 2009 · Bell 47G 2 · N4823

Kyle, TX

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
May 30, 2009
Injury Outcomes
1 injury (1 serious injury)
Location
Kyle, TX
Aircraft
Bell 47G 2
Tail Number
N4823
Operator
Michael E Mollere Lamm Ranch
Injuries
Serious
Aircraft Damage
Substantial
NTSB Number
CEN09LA324

The pilot was belted in the left pilot seat with the helicopter’s engine and rotor system operating at ground idle. The ground crewmember was attempting to “hot refuel” the helicopter’s left fuel tank when he noticed that fuel was not flowing from the nozzle. The ground crewmember removed the nozzle from the fuel tank and placed it on the running helicopter’s chemical tank. The ground crewmember then dismounted from the helicopter and went to a kinked portion of the refueling hose. As he straightened the kinked hose, the nozzle immediately began spraying gasoline on the engine and the pilot before subsequently igniting. Fuel spray from the nozzle continued for several seconds and then stopped. The pilot exited the helicopter unassisted and extinguished the flames by slapping his body and arms with his hands. The ground crewmember assisted by pouring water on the seriously injured pilot and then calling for help. A fire extinguisher was not installed on either the helicopter or the refueling truck, and no attempts were made to extinguish the fire on the helicopter until emergency response firefighters arrived on scene.

NTSB Probable Cause

The ground crewmember's failure to assure that the fuel nozzle was closed before pressurizing the line. Contributing to the accident was the lack of an available fire extinguisher.

Full Narrative

On May 30, 2009, about 1200 central daylight time, a Bell 47G-2 helicopter, N4823, sustained substantial damage after experiencing a fire during refueling operations at a remote field location near Kyle, Texas. The helicopter was being operated by Hardtime Helicopters, Inc., D’Hanis, Texas, as a visual flight rules (VFR) agricultural application flight, operating under the provisions of 14 Code of Federal Regulations (CFR) Part 137. The pilot, who was the only person onboard, sustained serious injuries. Visual meteorological conditions prevailed and no flight plan had been filed. The local flight was originating at the time of the accident. According to written statements from the operator, the pilot, and the ground crewmember, the pilot was belted in the left pilot seat with the helicopter’s engine and rotor system operating at ground idle. The removable cockpit doors were not installed. The ground crewmember was attempting to “hot refuel” the helicopter using a 35 foot long refueling hose attached to a 100 gallon fuel tank on a pickup truck which was parked next to the helicopter. The ground crewmember was standing on the forward cross tube of the helicopter with the refueling hose nozzle inserted in the helicopter’s left fuel tank when he noticed that fuel was not flowing from the nozzle. The ground crewmember removed the nozzle from the fuel tank and placed it on the operating helicopter’s chemical tank. The ground crewmember then dismounted from the helicopter and went to a kinked portion of the refueling hose. As he straightened the kinked hose, the nozzle immediately began spraying gasoline on the engine and the pilot before subsequently igniting. The fuel spray from the nozzle continued for several seconds and then stopped. The pilot exited the helicopter unassisted and extinguished the flames by slapping his body and arms with his hands. The ground crewmember assisted by pouring water on the injured pilot and then called 9-1-1 emergency. The pilot reported that there was no fire extinguisher in the helicopter and he was not aware of a fire extinguisher in the truck or in the chemical trailer attached to the truck. No attempts were made to extinguish the fire on the helicopter until emergency response firefighters arrived on-scene. Federal Aviation Administration Advisory Circular number 00-34A, Aircraft Ground Handling and Servicing, paragraph 9, g, (5), recommends that “Fuel-dispensing vehicles…..should be equipped with appropriate fire extinguishers”. However, federal aviation regulations do not require fire extinguishers to be installed on agricultural aircraft or on fuel-dispensing vehicles.

Flight

Event TypeAccident
Event Time12:00 CDT
Nearest AirportSan Marcos Municipal Airport (4nm)
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireGrd
Aircraft ExplosionNo

Aircraft

AircraftBell 47G 2
Tail NumberN4823
Aircraft CategoryHeli
DamageSubstantial
OperatorMichael E Mollere Lamm Ranch
Operating RulePart 137
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · VO435 · Reciprocating · 280
Seats+ 1

People & Injuries

Injury Summary1 injury (1 serious injury)
Fatal0
Serious1
Minor0
Uninjured0
Total1
Crew 1Age 43 · Second Class · Serious

Conditions

ConditionsVMC
LightDaylight
Wind240° @ 8 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point57
Altimeter30.04 inHg
Observation Time17:35
Weather SourceWFAC

Appendix: Source Data