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August 18, 2009 · Wsk Pzl Mielec M-18A · N2065B

Audubon, IA

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
August 18, 2009
Injury Outcomes
No injuries (1 uninjured)
Location
Audubon, IA
Aircraft
Wsk Pzl Mielec M-18A
Tail Number
N2065B
Operator
Miles Flying Service
Injuries
None
Aircraft Damage
Substantial
NTSB Number
CEN09LA534

The pilot stated that he noticed the engine was “low on power” during the takeoff. However, there was not sufficient runway remaining to reject the takeoff. He added that “at lift off, the engine lost more power” and he was unable to remain airborne. The pilot landed in a corn field about 500 feet from the end of the runway. A teardown examination of the engine revealed that portions of the compressor turbine blades were separated and fragmented. Metallic deposits (“metal splatter”) were observed on the compressor turbine blades, shroud, and guide vanes. Metallurgical examination of the compressor turbine blades did not reveal any material anomalies. No evidence of blade creep was observed. The damage to the compressor turbine, in conjunction with a lack of any material defects, is consistent with a short term exposure to elevated operating temperatures. The reason for the exposure to elevated temperatures was not determined. Damage to the engine power turbine section was likely as a result of the accident sequence.

NTSB Probable Cause

A loss of engine power due to failure of the compressor turbine resulting from exposure to elevated operating temperatures for undetermined reasons.

Full Narrative

On August 18, 2009, at 1830 central daylight time, a Wsk Pzl Mielec M-18A Dromader, N2065B, piloted by a commercial pilot, was substantially damaged during a forced landing immediately after takeoff from runway 32 (3,640 feet by 60 feet, concrete) at Audubon County Airport, Audubon, Iowa. The pilot reported a partial loss of engine power during the takeoff run. The aerial application flight was being conducted under 14 Code of Federal Regulations Part 137, without a flight plan. Visual meteorological conditions prevailed. The pilot was not injured. The local flight was originating at the time of the accident. The pilot stated that he noticed the engine was “low on power” during the takeoff. However, there was not sufficient runway remaining to reject the takeoff. He noted that “at lift off, the engine lost more power” and he was unable to remain airborne. The pilot landed in a corn field about 500 feet from the end of the runway. The airplane came to rest upright. The fuselage and empennage were substantially damaged during the impact sequence. The engine and propeller remained attached to the airframe. The propeller blades were bent and twisted, but remained secured to the propeller hub. The main landing gear collapsed. The exhaust duct was creased. The exhaust duct also exhibited outward dents consistent with internal impact from exiting debris. A teardown examination of the Pratt & Whitney PT6A-45B engine revealed that portions of the compressor turbine blades were separated and fragmented. In general, the fragmented blade sections consisted of a triangular portion of the blade; approximately 0.5 inches from the root at the trailing edge to near the end of the blade at the leading edge. Metallic deposits (“metal splatter”) were observed on the compressor turbine blades, shroud, and guide vanes. Metallurgical examination of the compressor turbine blades did not reveal any material anomalies. In addition, no evidence of blade creep was observed. The power turbine housing was separated from the exhaust duct and partially separated from the reduction gearbox rear housing. The first stage power turbine was dislocated and located in the gas generator case at the time of the examination. The blades were fractured at varying heights above the disc platform. The second stage power turbine remained installed in the power section. The blades were fractured near the disc platform. The reduction gearbox exhibited a fracture of the rear housing and the second stage planet gear carrier. The remainder of the unit including all reduction gears appeared intact. The first stage sungear remained engaged to the power turbine and mating reduction gears. Continuity was confirmed between the front housing accessory gears and the propeller shaft. The reduction and accessory gearbox chip detectors, as well as the oil filter, contained metallic debris. Engine accessories tested, including the fuel pump and fuel control unit, did not exhibit any anomalies consistent with a pre-impact failure or malfunction. Airplane maintenance records indicated that an annual inspection was completed on June 15, 2009, at 3,809 hours total airframe time. The engine was overhauled in October 2007 and subsequently installed on the airframe in February 2008. The pilot reported the airplane had been operated approximately 300 hours since the overhaul.

Flight

Event TypeAccident
Event Time18:30 CDT
Nearest AirportAudubon County (0nm)
Runway32
Runway Length3640 ft
Runway Width60 ft
Flight Plan FiledNone
Aircraft FireGrd
Aircraft ExplosionNo

Aircraft

AircraftWsk Pzl Mielec M-18A
Tail NumberN2065B
Aircraft CategoryAir
DamageSubstantial
OperatorMiles Flying Service
Operating RulePart 91
Engines1
Engine TypeTurboprop
Engine DetailsPratt & Whitney Canada · PT6A-45B · Turboprop · 1070
Seats2

People & Injuries

Injury SummaryNo injuries (1 uninjured)
Fatal0
Serious0
Minor0
Uninjured1
Total1
Crew 1Age 49 · Second Class · None

Conditions

ConditionsVMC
LightDaylight
Wind170° @ 6 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point64 F
Altimeter29.97 inHg
Observation Time23:35
Weather SourceWFAC

Appendix: Source Data