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January 22, 2010 · Bell 47G-4A · N28938

Shafter, CA

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
January 22, 2010
Injury Outcomes
1 injury (1 minor injury)
Location
Shafter, CA
Aircraft
Bell 47G-4A
Tail Number
N28938
Operator
Inland Crop Dusters
Injuries
Minor
Aircraft Damage
Substantial
NTSB Number
WPR10LA117

The pilot reported that he was maneuvering the helicopter to make an aerial application pass. At approximately 80 feet above ground level, he heard a muffled "crack/bang" and the helicopter immediately yawed and he experienced lateral vibrations in the cyclic. The pilot then initiated a forced landing with the shaking becoming more violent. The helicopter subsequently landed hard with the engine still running. The main rotor blades contacted and severed the tail boom, and the engine separated from its mounts. Postaccident examination of the helicopter revealed that a main rotor counterweight was missing. Examination of the broken counterweight rod end showed evidence of corrosion over approximately 45 percent of the diameter of the rod end. Maintenance records indicate that a Service Bulletin to inspect main rotor counterweight rods for pit corrosion had not been complied with. The Service Bulletin states that after an initial inspection of the main rotor counterweight rods, recurrent inspections should be accomplished every 300 hours of time in service.

NTSB Probable Cause

The loss of a main rotor blade counterweight due to corrosion. Contributing to the accident was the failure of the operator to perform the initial and recurrent inspections required by a Service Bulletin to detect the corrosion in the counterweight.

Full Narrative

On January 22, 2010, approximately 0909 Pacific standard time, a Bell 47G-4A helicopter, N28938, sustained substantial damage following a forced landing near Shafter, California. The commercial pilot, the sole occupant, received minor injuries. Inland Crop Dusters, Inc., was operating the helicopter under the provisions of 14 Code of Federal Regulations Part 137. Visual meteorological conditions prevailed for the aerial application flight. A flight plan had not been filed. The pilot reported that while maneuvering at 80 feet to make an aerial application run, he heard a muffled "crack/bang." The helicopter immediately yawed and the pilot experienced lateral vibrations in the cyclic. He initiated a forced landing to the field below and the shaking became more "violent." He said the engine was still running, but the aircraft landed hard. The main rotor blades contacted and severed the tail boom, and the engine separated from its mounts. A post accident examination of the helicopter by a Federal Aviation Administration inspector revealed that a main rotor blade counterweight was missing. There was a search for the missing part, but it was never located. Examination of the broken counterweight rod end showed evidence of corrosion over approximately 45 percent of the diameter of the rod end. Maintenance records indicate the rod was not inspected for corrosion pits to comply with Bell Helicopter Textron Service Bulletin 47-78-2 Rev. B, April 13, 1981. The Service Bulletin states that after an initial inspection for corrosion pits on the counterweight rods, recurrent inspections will be accomplished every 300 hours of time in service.

Flight

Event TypeAccident
Event Time09:09 PST
Nearest Airport0nm
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftBell 47G-4A
Tail NumberN28938
Aircraft CategoryHeli
DamageSubstantial
OperatorInland Crop Dusters
Operating RulePart 137
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · VO-540 SERIES · Reciprocating · 310
Seats3

People & Injuries

Injury Summary1 injury (1 minor injury)
Fatal0
Serious0
Minor1
Uninjured0
Total1
Crew 1Age 63 · Second Class · Minor

Conditions

ConditionsVMC
LightDaylight
Wind90° @ 7 kt
Visibility10 sm
CeilingBroken clouds 4400 ft
Temperature / Dew Point46 / 39 C
Altimeter29.45 inHg
Observation Time16:54
Weather SourceWFAC

Appendix: Source Data