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November 17, 2010 · Halbrook Rans S-6S · N280JH

St. Cloud, MN

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
November 17, 2010
Injury Outcomes
No injuries (2 uninjured)
Location
St. Cloud, MN
Aircraft
Halbrook Rans S-6S
Tail Number
N280JH
Operator
Airflight
Injuries
None
Aircraft Damage
Substantial
NTSB Number
CEN11LA077

The pilot reported that while practicing touch-and-go landings he noticed that the nut from the forward door hinge of the left cabin door was missing. He decided to make a full stop landing to inspect further. During final approach, the door separated from the fuselage; the pilot was able to complete the landing without further incident. A postaccident examination confirmed that the forward door hinge bolt/nut assembly had backed-off during flight, which precipitated the door separating from the airplane. The airplane kit manufacturer guidance indicated that a shear stop nut was to be used in the gull-wing (upward opening) door hinge assemblies. However, the Federal Aviation Administration (FAA) advises (in Advisory Circular 43.13-1B) that self-locking nuts, such as the type used on the accident airplane door, are not recommended for use on parts subject to rotation. The FAA further advises that the use of self-locking castellated nuts with cotter pins or lockwire is a more suitable method to secure rotating parts. According to the kit manufacturer, the accident flight was the first documented instance where a door separated during flight.

NTSB Probable Cause

The airplane kit manufacturer’s recommended use of an improper nut type for securing the door hinge.

Full Narrative

On November 17, 2010, about 1630 central standard time, an experimental amateur-built Halbrook Rans S-6S airplane, N280JH, was substantially damaged when the left cabin door separated from the fuselage while on final approach to runway 31 at the St. Cloud Regional Airport (KSTC), near St. Cloud, Minnesota. The pilot and his flight instructor were not injured. The airplane was registered to Airflight LLC, and operated by a commercial pilot under the provisions of 14 Code of Federal Regulations Part 91. Day visual meteorological conditions prevailed for the flight, which was operated without a flight plan. The local flight departed KSTC at 1530. The pilot reported that while practicing touch-and-go landings he noticed that the nut from the forward door hinge of the left cabin door was missing. He decided to make a full stop landing to inspect further. While established on final approach, about 1/2 mile from the runway threshold, the door separated from the fuselage. The pilot was able to complete the landing without further incident. A postaccident investigation revealed that the door had impacted the left wing, aft fuselage, left elevator, and the left side of the rudder resulting in substantial damage. Further inspection confirmed that the forward door hinge bolt/nut assembly had backed-off during flight, which precipitated the door separating from the airplane. The airplane’s last condition inspection was completed on April 23, 2010. The airplane had accumulated 219 hours since new at the time of the accident. The builder guidance provided by the kit manufacturer (Rans Aircraft), including the parts listing for the airplane, indicated that a 3/16-inch shear stop nut (AN3641032A) was used in the door hinge assemblies. The gull-wing (upward opening) doors are designed to be easily removed from the fuselage for open-cockpit flight. The same door and hinge design was also incorporated in other Rans models. According to the kit manufacturer, the accident flight was the first documented instance where a door has separated during flight. According to Federal Aviation Administration Advisory Circular 43.13-1B (Acceptable Methods, Techniques, and Practices - Aircraft Inspection and Repair), the use of self-locking nuts, such as the type used on the accident airplane door, is not recommended for parts subject to rotation. Alternatively, the use of self-locking castellated nuts with cotter pins or lockwire is listed as a suitable method to secure rotating parts.

Flight

Event TypeAccident
Event Time16:30 CST
Nearest AirportSt. Cloud Regional Airport (1nm)
Runway31
Runway Length7000 ft
Runway Width150 ft
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftHalbrook Rans S-6S
Tail NumberN280JH
Aircraft CategoryAir
DamageSubstantial
OperatorAirflight
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsRotax · 912 ULS · Reciprocating · 100
Seats2

People & Injuries

Injury SummaryNo injuries (2 uninjured)
Fatal0
Serious0
Minor0
Uninjured2
Total2
Crew 1Age 23 · First Class · None
Crew 2Age 24 · First Class · None

Conditions

ConditionsVMC
LightDaylight
Wind320° @ 9 kt
Visibility10 sm
CeilingOvercast 2600 ft
Temperature / Dew Point32 C / 23 C
Altimeter30.22 inHg
Observation Time22:53
Weather SourceWFAC

Appendix: Source Data