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NTSB Report

August 14, 2012 · Bell 47G-2 · N444EH

Flandreau, SD

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
August 14, 2012
Injury Outcomes
No injuries (2 uninjured)
Location
Flandreau, SD
Aircraft
Bell 47G-2
Tail Number
N444EH
Injuries
None
Aircraft Damage
Substantial
NTSB Number
CEN12LA557

The pilot reported that the helicopter lost engine power during cruise flight. He initiated an autorotation; however, the only available landing area was a pasture that resulted in a tailwind approach and landing. The landing from the autorotation was reportedly a “little rough,” and the helicopter bounced and rolled onto its left side. A postaccident examination revealed that the throttle system did not operate properly. Specifically, the hand grip on the collective throttle control was loose and the throttle cable was not free to move within the conduit. The conduit did not appear to be deformed or damaged in a manner that would have prevented movement of the cable. The throttle conduit was replaced about 3 months before the accident; however, the existing throttle cable was reinstalled with the new conduit. A brief operational test of the throttle system was successfully conducted after that maintenance and the helicopter was subsequently operated for more than 25 hours without incident before the accident occurred.

NTSB Probable Cause

A malfunction of the helicopter’s throttle system, which resulted in a loss of engine power during cruise flight.

Full Narrative

On August 14, 2012, about 0910 central daylight time, a Bell model 47G-2 helicopter, N444EH, was substantially damaged during an autorotation following a loss of engine power near Flandreau, South Dakota. The pilot and passenger were not injured. The aircraft was registered to and operated by private individuals under the provisions of 14 Code of Federal Regulations Part 91 as a personal flight. Visual meteorological conditions prevailed for the flight, which was not operated on a flight plan. The flight originated from Flandreau Municipal Airport (4P3) about 0815. The intended destination was the pilot's farm located near Colman, South Dakota. The pilot reported that after conducting three approaches to the runway at 4P3, he departed for his farm. He stated that during cruise flight, about 4 miles from the farm, the helicopter lost engine power. He initiated an autorotation; however, the only available landing area was a pasture that resulted in a tailwind approach and landing. The landing from the autorotation was reportedly a “little rough,” causing the helicopter to bounce and roll onto its left side. The tail boom, main rotor blades, tail rotor blades, and fuselage were damaged during the autorotation landing. A postaccident examination conducted by a Federal Aviation Administration (FAA) inspector revealed that the throttle system did not operate properly. At the time of the examination, the hand grip on the collective throttle control was loose. Movement of the hand grip did not fully translate into movement of the throttle linkage. The throttle cable was subsequently disconnected at both ends and further examination revealed that the cable was not free to move within the conduit. The conduit did not appear to be deformed or damaged in a manner that would have prevented movement of the cable. A review of maintenance records revealed that the most recent annual inspection was completed on March 12, 2012, at a total airframe time of 15,659.1 hours. At the time of that inspection, the engine had accumulated 549.0 hours since overhaul. The records included an entry dated May 8, 2012, which stated, “New throttle conduit and cable installed. Needs Test.” The mechanic that performed the maintenance on the throttle system stated that he had replaced the conduit but had used the same cable assembly. He noted that the conduit was in new packaging from the manufacturer, but that there was no serviceable tag for the component. Regarding the “Needs Test” notation in the log book, the mechanic stated that the owner had hover taxied the helicopter onto a trailer prior to it being transported from Kansas to South Dakota. The pilot informed the mechanic that the throttle system performed normally at that time.

Flight

Event TypeAccident
Event Time09:10 CDT
Nearest AirportFlandreau Municipal (4nm)
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftBell 47G-2
Tail NumberN444EH
Aircraft CategoryHeli
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · VO-435 · Reciprocating · 260
Seats3

People & Injuries

Injury SummaryNo injuries (2 uninjured)
Fatal0
Serious0
Minor0
Uninjured2
Total2
Crew 1Age 42 · Second Class · None

Conditions

ConditionsVMC
LightDaylight
Wind140° @ 6 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point64 F / 54
Altimeter29.97 inHg
Observation Time14:13
Weather SourceWFAC

Appendix: Source Data