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November 4, 2012 · Central Ohio Dragonfly Club Dragonfly-C · N667DF

Darbyville, OH

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
November 4, 2012
Injury Outcomes
1 injury (1 serious injury)
Location
Darbyville, OH
Aircraft
Central Ohio Dragonfly Club Dragonfly-C (2006)
Tail Number
N667DF
Operator
Central Ohio Dragonfly Club
Injuries
Serious
Aircraft Damage
Substantial
NTSB Number
CEN13LA055

The accident occurred during an aero-tow of a hang glider. The pilot reported that during initial climb, about 80 feet above the runway, the airplane experienced a sudden and total loss of engine power while it was in a climbing left turn. He stated that the airplane immediately entered an aerodynamic stall/spin following the loss of engine power. The pilot released the towed hang glider, but he was unable recover from the aerodynamic stall condition before the airplane impacted terrain. A postaccident examination of the two-cylinder engine revealed excessive piston scoring within one of the cylinder assemblies and excessive wear on the piston wrist-pin. The observed anomalies were consistent with a cold-seizure event. A cold-seizure event is a thermo-imbalance condition between the piston and cylinder, which results in an insufficient clearance between the piston and the cylinder. The cylinder thermo-imbalance condition is typically the result of an insufficient engine warm-up period before takeoff power is applied. However, the conditions that led to the cold-seizure event may not have been limited to the accident flight. The total loss of engine power during initial climb, while towing a hang glider, likely contributed to the aerodynamic stall/spin encountered at a low altitude. Additionally, the low altitude at which the aerodynamic stall/spin was encountered was likely insufficient to have allowed a recovery before the airplane impacted terrain.

NTSB Probable Cause

The total loss of engine power due to a cold-seizure event that occurred at a low altitude, which precluded the pilot's recovery from an inadvertent aerodynamic stall/spin.

Full Narrative

On November 4, 2012, about 1230 eastern standard time, an experimental Dragonfly-C airplane, N667DF, was substantially damaged when it collided with terrain following a loss of engine power during initial climb from WesMar Aerodrome, a private airstrip located near Darbyville, Ohio. The private pilot was seriously injured. The airplane was registered to and operated by Central Ohio Dragonfly Club, LLC, under the provisions of 14 Code of Federal Regulations Part 91 without a flight plan. Day visual meteorological conditions prevailed for the local area hang glider aero-tow flight that was originating at the time of the accident. The pilot reported that during initial climb from runway 5 (2,300 feet by 60 feet, grass/turf), about 80 feet above the runway, the airplane experienced a sudden and total loss of engine power while it was in a climbing left turn. He stated that the airplane immediately entered an aerodynamic stall/spin following the loss of engine power. The pilot released the towed hang glider, but he was unable recover from the aerodynamic stall condition before the airplane impacted terrain. The airplane sustained substantial damage to the fuselage and both wings. The pilot reportedly sustained a broken left ankle.A postaccident examination of the two-cylinder Rotax model 582 engine, completed by a Federal Aviation Administration Inspector, revealed excessive piston scoring within one of the cylinder assemblies. Additionally, there was excessive wear observed on the piston wrist-pin. The observed anomalies were consistent with a cold-seizure event, as described in a service training publication provided by the engine manufacturer. The engine manufacturer described a cold-seizure event as a thermo-imbalance condition between the piston and cylinder, which results in insufficient clearance between the piston and the cylinder. Additionally, the engine manufacturer stated that the cylinder thermo-imbalance is typically the result of an insufficient engine warm-up period before takeoff power is applied. The engine, serial number 5742422, had accumulated 205 hours since new.

Flight

Event TypeAccident
Event Time12:30 EST
Nearest AirportWesmar Aerodrome (0nm)
Runway05
Runway Length2300 ft
Runway Width60 ft
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftCentral Ohio Dragonfly Club Dragonfly-C
Tail NumberN667DF
Aircraft CategoryAir
DamageSubstantial
OperatorCentral Ohio Dragonfly Club
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsRotax · 582 · Reciprocating · 65
Seats2

People & Injuries

Injury Summary1 injury (1 serious injury)
Fatal0
Serious1
Minor0
Uninjured0
Total1
Crew 1Age 53 · Third Class · Serious

Conditions

ConditionsVMC
LightDaylight
Wind360° @ 4 kt
Visibility10 sm
CeilingOvercast 4100 ft
Temperature / Dew Point46 / 27 C
Altimeter30.13 inHg
Observation Time17:35
Weather SourceWFAC

Appendix: Source Data