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Aviation safety reports, made easier to study

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October 8, 2015 · Cessna 177RG · N1542H

Red Oak, IA

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
October 8, 2015
Injury Outcomes
No injuries (2 uninjured)
Location
Red Oak, IA
Aircraft
Cessna 177RG (1975)
Tail Number
N1542H
Injuries
None
Aircraft Damage
Substantial
NTSB Number
CEN16LA032

The private pilot stated that, during an en route climb to cruise altitude, the engine began to vibrate and the engine fuel flow decreased. The pilot initiated a return to the departure airport during which the airplane was unable to maintain altitude. The pilot performed a forced landing to a cornfield, resulting in substantial damage. Postaccident examination of the engine revealed that the No. 3 cylinder intake pipe was loose and missing its attachment bolts. Review of maintenance logbooks showed that the No. 3 engine cylinder intake pipe gasket was replaced about 400 flight hours before the accident. It is likely that the bolts were improperly torqued at the time of replacement.

NTSB Probable Cause

The improper torque of the engine’s No. 3 cylinder intake pipe bolts, which resulted in the separation of the pipe and a partial loss of engine power.

Full Narrative

On October 8, 2015, at 1320 central daylight time, a Cessna 177RG, N1542H, experienced a loss of engine power during cruise flight after departure from Red Oak Municipal Airport (RDK), Red Oak, Iowa. The pilot performed a forced landing to a field during an attempted return to RDK. The airplane sustained substantial damage on impact with terrain during the forced landing. The private pilot and a passenger were uninjured. The airplane was registered to and operated by the pilot under 14 Code of Federal Regulations Part 91 as a personal flight that was not operating on an instrument rules flight plan that had been filed but not activated. Visual meteorological conditions prevailed at the time of the accident. The flight originated from RDK and was destined to Jonesboro Municipal Airport (JBR), Jonesboro, Arkansas. The pilot stated that after departing from RDK the airplane began to vibrate while climbing through 3,000 feet mean sea level (msl) for a filed cruise altitude of 7,000 feet msl. The pilot leveled the airplane at 3,000 feet msl and the indicated fuel flow was 12 gallons per hour (gph) when it should have been 16 gph. The fuel flow was "diminishing rapidly" so the pilot attempted to return to RDK but the airplane was losing altitude and had "minimal power" while flying at the airplane best glide speed. At 1,500 feet above ground level he lowered the landing gear, extended full flaps, and turned into the wind so as to land on a cut bean field that was below the airplane. The airplane touched down and then rolled into a corn field. Damage to the airplane included inward crushing of the right wing leading from mid-span, outward, and the left horizontal stabilizer leading edge. The airplane was powered by a Lycoming IO-360-A1B6D, serial number L-13859-51A, engine. Examination of the airplane by Federal Aviation Administration Inspectors from the Des Moines Flight Standards District Office revealed the number three engine cylinder intake pipe came loose and was completely missing bolts. Also, seven of the eight bolts holding number three cylinder on were broken loose. The number three engine cylinder intake bolts were unable to be located for examination. An engine logbook entry dated February 9, 2012, at a tachometer time of 3,070 hours and an engine time since major overhaul (SMOH) of 957.2 hours, stated, "…Replaced #3 intake gasket." The engine underwent its last annual inspection dated April 5, 2015, at a tachometer time of 3,377 hours and an engine time SMOH of 1,258.2 hours. The last engine logbook entry was dated August 19, 2015, at a tachometer time of 3,430.3 hours, for an engine oil and engine filter change. All of these maintenance entries were signed by the same airframe and powerplant mechanic.

Flight

Event TypeAccident
Event Time13:20 CDT
Nearest Airport0nm
Flight Plan FiledIFR
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftCessna 177RG
Tail NumberN1542H
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · IO-360 · Reciprocating · 200
Seats4

People & Injuries

Injury SummaryNo injuries (2 uninjured)
Fatal0
Serious0
Minor0
Uninjured2
Total2
Crew 1Age 34 · Third Class · None

Conditions

ConditionsVMC
LightDaylight
Wind310° @ 12 kt
Visibility9 sm
CeilingNone
Temperature / Dew Point55
Altimeter30.00 inHg
Observation Time18:15
Weather SourceWFAC

Appendix: Source Data