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December 20, 2017 · American Champion Aircraft 7GCAA NO Series · N519MA

Longmont, CO

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
December 20, 2017
Injury Outcomes
No injuries (2 uninjured)
Location
Longmont, CO
Aircraft
American Champion Aircraft 7GCAA NO Series (2004)
Tail Number
N519MA
Operator
Fly Elite Aviation
Injuries
None
Aircraft Damage
Substantial
NTSB Number
CEN18LA059

The flight instructor and private pilot were conducting an instructional flight when the private pilot made a hard landing and the airplane bounced. The flight instructor heard a "snapping" sound during the landing and subsequently took over the flight controls. He increased engine power to compensate for the bounced landing then landed the airplane on the runway. Upon touchdown, the left landing gear collapsed up and aft. The airplane continued forward on its nose and left wing, then departed the left side of the runway. The left landing gear through bolt was found fractured. A metallurgical examination of the landing gear through bolt fracture revealed two opposing regions of fatigue comprising 80-90% of the cross-sectional area of the bolt. These were separated by a narrow region of overstress, consistent with reverse bending fatigue crack propagation, which likely grew under low stress as evidenced by the length of the fatigue cracks. The airplane was subject to a manufacturer service letter for inspection of the landing gear through bolts due to previous instances of cracking and failure. The service letter recommended that the inspections be performed on or before the next 100-hour inspection and at 100-hour intervals thereafter, and at more frequent intervals if the aircraft is used in soft or rough runway operations. The owner of the airplane was unaware of the service letter and stated that the airplane had not received the recommended inspection. Although not required, it is likely that had the service letter been complied with and the through bolt been regularly inspected, the fatigued bolt would have been replaced and the accident would have been prevented.

NTSB Probable Cause

The failure of the landing gear through bolt primarily due to fatigue during a hard landing, which resulted in a landing gear collapse and runway excursion. Contributing to the accident was noncompliance with the manufacturer service letter.

Full Narrative

On December 20, 2017, about 0850 mountain standard time, an American Champion Aircraft 7GCAA, N519MA, landed hard and departed the left side runway at Vance Brand Airport (LMO), Longmont, Colorado. The flight instructor and private pilot were not injured and the airplane sustained substantial damage during the runway excursion. The airplane was registered to CAG International Inc., and operated by Fly Elite Aviation, under the provisions of 14 Code of Federal Regulations Part 91 as an instructional flight. Visual meteorological conditions prevailed at the time of the accident and no flight pan had been filed. The local flight departed about 0845. The flight instructor reported that private pilot made a hard landing during an instructional flight. The flight instructor heard a "snapping" sound during the landing so he took over the flight controls. He increased the throttle to compensate for the bounced landing and then landed the airplane on the runway. The left landing gear collapsed upward and aft damaging the left wing strut. The airplane continued forward on its nose and left wing as it departed the left side of the runway near taxiway A2 (figure 1). Figure 1 – Accident airplane The responding Federal Aviation Administration (FAA) inspector reported that the left landing gear thru-bolt was fractured. The left wing was bent upward, and the bottom and left side of the fuselage was damaged. A metallurgical examination of the landing gear thru-bolt fracture revealed a primary fatigue fracture that initiated at the shank surface and propagated through about 60% of the bolt diameter (figure 2). A second fatigue crack initiated on the shank surface about 180° from the primary crack and propagated through 20% to 30% of the bolt diameter. The fracture surface exhibited a narrow region of overstress fracture between the two fatigue crack regions. Figure 2 – Bolt fracture surface with notation On December 13, 1978, Bellanca Aircraft Corporation issued FAA approved service letter C-135 for the purposes of inspecting landing gear thru-bolts and U-bolts. The service letter applied to the accident airplane and was issued due to reports of cracked and failed thru-bolts and U-bolts which were used to attach the landing gear to the fuselage frame. The service letter stated that these problems were due to one or more of the following: (1) excessive loads during soft or rough runway operations; (2) improper torque; (3) corrosion. The service letter recommended the inspections be performed on or before the next 100-hour inspection and at 100-hour intervals thereafter, and at more frequent intervals if the aircraft is used in soft or rough runway operations. The airplane owner stated that the Bellanca service letter C-135 had not been complied with, nor was it required under the FAA regulations. The owner provided documentation that on September 7, 2017, an airframe annual inspection and engine 100-hour inspection were completed at tachometer time 1,817.5 hours.

Flight

Event TypeAccident
Event Time08:50 MST
Nearest AirportVance Brand (0nm NW)
Runway29
Runway Length4799 ft
Runway Width75 ft
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftAmerican Champion Aircraft 7GCAA NO Series
Tail NumberN519MA
Aircraft CategoryAir
DamageSubstantial
OperatorFly Elite Aviation
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · O-320-B2B · Reciprocating · 160
Seats2

People & Injuries

Injury SummaryNo injuries (2 uninjured)
Fatal0
Serious0
Minor0
Uninjured2
Total2
Crew 1Age 56 · First Class · None
Crew 2Age 38 · Third Class · None

Conditions

ConditionsVMC
LightDaylight
Wind340° @ 4 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point43 C / 25 C
Altimeter29.80 inHg
Observation Time15:55
Weather SourceWFAC

Appendix: Source Data