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NTSB Report

March 15, 2019 · Great Lakes 2T-1A-2 · N101GL

San Diego, CA

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
March 15, 2019
Injury Outcomes
No injuries (2 uninjured)
Location
San Diego, CA
Aircraft
Great Lakes 2T-1A-2 (1975)
Tail Number
N101GL
Injuries
None
Aircraft Damage
Substantial
NTSB Number
WPR19LA114

About 5 minutes after taking off, the pilot observed that the left upper aileron had come loose from the inboard hinge. The pilot returned to the departure airport and landed uneventfully. A postaccident examination of the airplane revealed that a wing rib aft of the spar at the outboard aileron cutout was substantially damaged. Examination of the aileron hinge strap fracture surfaces revealed crack arrest marks and thumbnail-shaped patterns on the fracture surfaces, which emanated from both the top and bottom surfaces of the hinge strap. The fracture surfaces were consistent with asymmetric reverse-bending fatigue crack propagation. The fatigue cracking propagated from the top and bottom surfaces through almost the entire cross-section of the hinge strap. The pilot reported that while there were no inspection criteria from the manufacturer relative to the hinge straps, all hinge straps were inspected as part of each annual inspection.

NTSB Probable Cause

The fracture of the aileron hinge strap due to fatigue crack propagation, which resulted in substantial damage to a wing rib aft of the spar at the outboard aileron cutout. Contributing to the accident was inadequate maintenance inspection.

Full Narrative

On March 14, 2019, about 1730 Pacific daylight time, a Great Lakes 2T-1A-2 airplane, N101GL, sustained substantial damage when it was involved in an accident near San Diego, California. The private pilot and his passenger were not injured. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 personal flight. In a report submitted to the National Transportation Safety Board (NTSB) investigator-in-charge (IIC), the pilot reported that, about 5 minutes after takeoff, the left upper aileron came loose from the inboard hinge and remained attached by the one remaining hinge. The pilot returned to the departure airport and landed uneventfully. Examination of the airplane revealed that a wing rib aft of the spar at the outboard aileron cutout was substantially damaged. The failed aileron hinge strap (two components) was secured by the NTSB IIC and sent to the NTSB Materials Laboratory for examination. The pilot mentioned that while there were no inspection criteria from the manufacturer relative to the hinge straps, all hinge straps were inspected as part of each annual inspection. Examination of the aileron hinge strap fracture surfaces by the NTSB Materials Laboratory technician revealed crack arrest marks and thumbnail-shaped patterns on the fracture surfaces emanating from both the top and bottom surfaces of the hinge strap. The thumbnail-shaped patterns are ratchet marks and their presence on both the top and bottom surfaces is consistent with asymmetric reverse-bending fatigue crack propagation. The fatigue cracking propagated from the top and bottom surfaces through almost the entire cross-section of the hinge strap.

Flight

Event TypeAccident
Event Time17:30 PDT
Nearest AirportMontgomery-Gibbs Executive (1nm S)
Runway28R
Runway Length4598 ft
Runway Width150 ft
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftGreat Lakes 2T-1A-2
Tail NumberN101GL
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · AEIO-360-B1G6 · Reciprocating · 180
Seats2

People & Injuries

Injury SummaryNo injuries (2 uninjured)
Fatal0
Serious0
Minor0
Uninjured2
Total2
Crew 1Age 56 · Third Class · None

Conditions

ConditionsVMC
LightDaylight
Wind280° @ 6 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point64 F / 43 C
Altimeter29.92 inHg
Observation Time00:53
Weather SourceWFAC

Appendix: Source Data