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May 15, 2019 · Sikorsky S76 · N761AF

Morrilton, AR

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
May 15, 2019
Injury Outcomes
No injuries (6 uninjured)
Location
Morrilton, AR
Aircraft
Sikorsky S76 (2013)
Tail Number
N761AF
Operator
Arkansas Childrens Hospital
Injuries
None
Aircraft Damage
Substantial
NTSB Number
CEN19LA146

The pilot of the helicopter air ambulance flight reported that he experienced fumes in the cockpit while enroute, and shortly thereafter, received visual and aural warnings of smoke in the aft baggage compartment. The pilot initiated an emergency descent into an alternate airport, declared an emergency with air traffic control, and landed uneventfully. Examination of the helicopter revealed that the No. 2 engine exhaust duct was disconnected and unseated, which resulted in engine exhaust entering the compartment containing the tail rotor drive shaft and substantial heat damage to the drive shaft and surrounding areas. Examination of the No. 1 engine exhaust duct revealed that its attach bolts were not tightened to the specified torque value. Additionally, examination of the operator’s other helicopter revealed that the bolts securing both of its two exhaust ducts were not tightened to the specified torque value. The maintenance history of these components was not determined, but given the available information, it is likely that they were improperly secured, which resulted in their loosening and subsequently allowed the exhaust duct to become unseated.

NTSB Probable Cause

The improper securing of the exhaust duct bolts, which resulted in the duct becoming unseated and substantial heat damage to the tail rotor drive shaft.

Full Narrative

On May 15, 2019, about 1833 central daylight time, a Sikorsky S-76D helicopter, N761AF, sustained substantial damage while in cruise flight near Morrilton, Arkansas. The pilot, 2 crewmembers, and 3 passengers were not injured. The helicopter was operated as a Title 14 Code of Federal Regulations Part 135 on-demand air medical flight. The pilot reported that, 43 minutes into the flight, he experienced fumes in the cockpit. He turned the environmental control system off and immediately descended. Within seconds, he received visual and aural warnings of smoke in the aft baggage compartment. He initiated an emergency descent and declared an emergency with air traffic control and subsequently landed without further incident. A postaccident examination of the helicopter by a Federal Aviation Administration inspector revealed that the exhaust duct from the No. 2 engine was disconnected and not in its seated position. Exhaust from the No. 2 engine entered the compartment containing the tail rotor drive shaft and resulted in heat damage to drive shaft and surrounding areas. The exhaust ducts are attached using two bolts secured at 110 ft-lbs of pressure. Upon inspection of the No. 1 engine, as well as the operator’s second helicopter, all bolts were found partially disengaged and not tightened to the specified torque value.

Flight

Event TypeAccident
Event Time18:33 CDT
Nearest AirportMorrilton Muni (3nm WSW)
Runway09/2
Runway Length4000 ft
Runway Width75 ft
Flight Plan FiledCvfr
Flight Plan ActivatedYes
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftSikorsky S76
Tail NumberN761AF
Aircraft CategoryHeli
DamageSubstantial
OperatorArkansas Childrens Hospital
Operating RulePart 135
Engines2
Engine TypeTurboshaft
Engine DetailsPratt And Whitney · PW210S · Turboshaft · 1248 | Pratt And Whitney · PW210S · Turboshaft · 1248
Seats6

People & Injuries

Injury SummaryNo injuries (6 uninjured)
Fatal0
Serious0
Minor0
Uninjured6
Total6
Crew 1Age 50 · First Class · None
Crew 2None
Crew 3None

Conditions

ConditionsVMC
LightDaylight
Wind300° @ 4 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point64 F
Altimeter29.90 inHg
Observation Time18:53
Weather SourceWFAC

Appendix: Source Data