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July 27, 2019 · Ryan Navion B · N27AW

Chicago, IL

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
July 27, 2019
Injury Outcomes
No injuries (4 uninjured)
Location
Chicago, IL
Aircraft
Ryan Navion B (1950)
Tail Number
N27AW
Injuries
None
Aircraft Damage
Substantial
NTSB Number
CEN19LA251

The pilot reported that as the airplane touched down on the dry concrete runway, he heard a "snap" noise but that the landing was "smooth and normal." He taxied the entire length of the runway for the rollout but then had difficulty taxiing the airplane straight. The pilot thought that he had a flat tire until he exited the airplane and saw that the left main landing gear had failed. A postaccident examination revealed the left main landing gear upper side brace assembly fractured due to reverse bending fatigue at the circumferential weld between the middle tube and the fork at the inboard end of the assembly. The fatigue initiated from the tip of the weld in areas of incomplete weld penetration. The weld was performed during initial production of the component. The fatigue cracks extended radially outward from the interior surface of the tube, but the fatigue region did not intersect the outer surface. Thus, the cracks likely would not have been detected by visual inspection. The failure of the weld resulted in the displacement of the left main landing gear strut outboard toward the wingtip, which caused substantial damage to the underside of the left wing.

NTSB Probable Cause

The failure of the left main landing gear upper side brace assembly during landing due to reverse bending fatigue as a result of the incomplete penetration of the circumferential weld during initial production of the component.

Full Narrative

On July 27, 2019, about 1617 central daylight time, a Ryan Navion B airplane, N27AW, sustained substantial damage when it was involved in an accident at the Chicago Midway International Airport (MDW), Chicago, Illinois. The private pilot and three passengers sustained no injury. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 personal flight. The pilot reported that as the airplane touched down on the dry concrete of runway 31R, he heard a "snap" noise emit from the airplane. During the landing, he reported a crosswind from the southwest was present, but the landing was "smooth and normal." He taxied the entire length of the runway for the rollout until he had difficulty taxiing the airplane straight. The pilot thought he had a flat tire, until he exited the airplane and observed the failure of the left side main landing gear (MLG). The left side MLG has the upper side brace assembly part number 143-33165-20. This component consists of a middle tube that is welded to a clevis-shaped fork at the inboard end and a scoop-shaped fitting at the outboard end. The middle tube fits over tube-shaped ends of the fork and the fitting, and the pieces are welded together with circumferential welds at the ends of the middle tube. The fracture in the accident side brace assembly occurred in the middle of the circumferential weld between the middle tube and fork. The failure of the circumferential weld resulted in the displacement of the left MLG strut outboard toward the wingtip. This displacement caused substantial damage to the underside of the left wing. A postaccident examination of the upper side brace assembly revealed portions of the fracture surface had a flat fracture in a plane perpendicular to the tube axis with a smoothly curving boundary, features consistent with fatigue. The fatigue regions were located at the upper and lower sides of the side brace consistent with reverse bending fatigue. Crack arrest lines were observed in the fatigue regions, and the shape of the fatigue regions and arrest lines were consistent with fatigue cracks propagating radially outward from the interior surface of the tube. However, the fatigue regions did not intersect the outer surface. An engineering drawing for the fork used in the brace assembly showed the fork had a fillet radius at the location of the welded joint. The interior surface of the middle tube adjacent to the fracture was machined at an angle consistent with a chamfer, and the location of the chamfered end corresponded to the location of the fillet radius in the fork when fit up together at the circumferential weld location. The presence of a chamfer on the interior surface of the circumferential weld was consistent with incomplete penetration of the weld, which was observed around approximately 90% of the circumference. The weld was performed during initial production of the component. The chamfer was consumed by the weld bead on the aft side of the tube where the weld bead pattern was consistent with the start and stop points for the circumferential weld. A visual inspection is conducted during the preflight process and during maintenance inspections to look for weld defects and cracks in the MLG, including the upper side brace assembly; however, there is no non-destructive inspection method requirement from the manufacturer for this component.

Flight

Event TypeAccident
Event Time16:17 CDT
Nearest AirportChicago Midway Intl (0nm ESE)
Runway31R
Runway Length5141 ft
Runway Width150 ft
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftRyan Navion B
Tail NumberN27AW
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming Engines · GO-480-G1D6 · Reciprocating · 295
Seats4

People & Injuries

Injury SummaryNo injuries (4 uninjured)
Fatal0
Serious0
Minor0
Uninjured4
Total4
Crew 1Age 48 · Third Class · None

Conditions

ConditionsVMC
LightDaylight
Wind230° @ 16 kt, gusting 25 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point64 F
Altimeter30.04 inHg
Observation Time21:53
Weather SourceWFAC

Appendix: Source Data