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NTSB Report

August 15, 2019 · Autogyro Cavalon · N477AG

Shelton, WA

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
August 15, 2019
Injury Outcomes
1 injury (1 minor injury)
Location
Shelton, WA
Aircraft
Autogyro Cavalon (2015)
Tail Number
N477AG
Injuries
Minor
Aircraft Damage
Substantial
NTSB Number
WPR19LA221

The pilot of the gyroplane was practicing takeoffs and landings. On the accident takeoff attempt, the pilot initiated the takeoff roll with a rotor rpm less than that recommended by the manufacturer. When he saw that the speed of the gyroplane was higher than normal and the gyroplane still had not lifted off the runway, he applied aft control stick to initiate the takeoff, contrary to the published takeoff procedures in the owner’s manual. The gyroplane then immediately lifted off the runway and rolled to the left. The rotor contacted the left vertical stabilizer and the runway. An examination of the wreckage revealed no preaccident mechanical malfunctions or failures with the gyroplane that would have precluded normal operation. It is likely that the pilot’s decision to initiate the takeoff with low rotor rpm and his failure to follow the published takeoff procedure resulted in a loss of control.

NTSB Probable Cause

The pilot’s failure to initiate the takeoff roll with inadequate rotor speed, and his failure to follow the published takeoff procedures, which resulted in a loss of control and impact with the ground.

Full Narrative

On August 14, 2019, about 1800 Pacific daylight time, an experimental AutoGyro Cavalon gyroplane, N477AG, was substantially damaged when it was involved in an accident near Shelton, Washington. The pilot received minor injuries. The gyroplane was operated as a Title 14 Code of Federal Regulations Part 91 personal flight. According to the pilot, he was conducting stop-and-go takeoffs and landings from runway 23. He reported that he had done three or four takeoffs and landings before the accident and the gyroplane had been lifting off the runway at about 52 miles per hour (mph). On the accident takeoff attempt, the pilot reported that, before the takeoff roll, the rotor indicated 190 rpm, which was 10 rpm less than recommended by the manufacturer. During the takeoff roll, he observed the speed of the gyroplane was almost 60 mph. He said that he pulled the control stick back and the gyrocopter pitched up and yawed to the right and came immediately down. He heard a loud bang, and the gyroplane impacted the runway. Examination of the accident site revealed that the gyroplane impacted the runway slightly left of centerline, rolled onto its left side, and slid about 170 ft to the left edge of the runway. Numerous rotor blade and propeller contact marks were present along the path, consistent with rotation of both components. All major components remained attached to the gyroplane. Examination of the empennage revealed damage to the top side of the left vertical stabilizer consistent with rotor impact. A visual inspection of the fuselage and engine revealed no pre-impact mechanical failures or malfunctions that would have precluded normal operation. A review of the pilot’s logbook revealed that he had accrued about 73 total hours of flight experience in the accident gyroplane. The last flight documented in the logbook was dated August 14, 2019, the day of the accident. The previous flight occurred on August 10, 2019. The FAA Rotorcraft Flying Handbook, FAA-H-8083-21, states in part: Using coordinated throttle and flight control inputs, balance the gyroplane on the main gear without the nose wheel or tail wheel in contact with the surface. At this point, smoothly increase power to full thrust and hold the nose at takeoff attitude with cyclic pressure. The gyroplane will lift off at or near the minimum power required speed for the aircraft. And On a gyroplane with a semi-rigid, teeter-head rotor system, blade flap may develop if too much airflow passes through the rotor system while it is operating at low r.p.m. This is most often the result of taxiing too fast for a given rotor speed. The Cavalon Owner’s Manual, Section 4.8, Take-off Procedures, states in part: Carefully increase throttle (~ 20 R-RPM/sec) to 200 R-RPM – max. 220 R-RPM. This section also contains a warning that states in part: Take Care! Slow rotors can stall and flap, causing expensive aircraft damage. If in doubt, abort the take-off run and restart. The Cavalon Owner’s Manual, Section 4.9, Takeoff Run, states in part: Maintain attitude until speed increases and gyroplane lifts off (at about 50 mph, depending on loading and rotor).

Flight

Event TypeAccident
Event Time18:00 PDT
Nearest AirportSanderson Field (0nm N)
Runway23
Runway Length5005 ft
Runway Width100 ft
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftAutogyro Cavalon
Tail NumberN477AG
Aircraft CategoryGyro
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsRotax · 914ULS · Reciprocating · 115
Seats2

People & Injuries

Injury Summary1 injury (1 minor injury)
Fatal0
Serious0
Minor1
Uninjured0
Total1
Crew 1Age 76 · Sprt · Minor

Conditions

ConditionsVMC
LightDaylight
Wind240° @ 11 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point57
Altimeter30.11 inHg
Observation Time00:53

Appendix: Source Data