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Aviation safety reports, made easier to study

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May 22, 2020 · Piper PA28 180 · N7355W

Steele, MO

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
May 22, 2020
Injury Outcomes
No injuries (2 uninjured)
Location
Steele, MO
Aircraft
Piper PA28 180 (1963)
Tail Number
N7355W
Injuries
None
Aircraft Damage
Substantial
NTSB Number
CEN20LA189

The pilot stated that during cruise flight, following a low oil pressure indication, the engine started sounding unusual, began shaking violently, and quit. He determined that he would not be able to glide to the nearest airport and executed a forced landing during which, the wing sustained substantial damage. A post-accident examination revealed that the No. 2 cylinder connecting rod was separated from the crankshaft and there was a large hole in the engine crankcase. Examination of the failed connecting rod components revealed that the connecting rod strap failed due to fatigue fractures in both arms of the strap. Fretting damage on the mating surface between the connecting rod and cap indicated movement at the joint. Additionally, there were circumferential marks on the connecting rod strap and galled bearing material indicating that the bearing had spun within the connecting rod. Based on the available information the failure of the connecting rod was likely precipitated by the loss of oil pressure, ultimately resulting in the failure of the connecting rod. The reason for the loss of oil pressure could not be determined.

NTSB Probable Cause

The loss of oil pressure for a reason that could not be determined leading to failure of the engine connecting rod.

Full Narrative

On May 22, 2020, about 1415 central daylight time, a Piper PA-28-180, N7355W, was substantially damaged when it was involved in an accident near Steele, Missouri. The pilot and passenger were not injured. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 personal flight. The pilot said that while in cruise flight at 3,000 ft mean sea level (msl), he noticed that the oil pressure gauge read zero. Believing that the gauge was faulty, he started a turn to return to the departure airport to have it checked. During the turn, he noticed that the oil pressure came back to normal, but a short time later it went back to zero. Subsequently the engine started sounding unusual, began shaking violently, oil blew onto the windscreen. and the engine quit. When he determined that he would not be able to glide to the nearest airport, he executed a forced landing to a cotton field. The airplane sustained substantial damage to the left wing during the forced landing. Figure 1. Photograph of the airplane at the accident site. During a post-accident examination, oil was present on the exterior of the airplane but no evidence of a preimpact oil leak was discovered. The examination revealed that the No. 2 cylinder connecting rod was separated from the crankshaft and there was a large hole in the engine crankcase. Examination of the failed connecting rod components revealed that the connecting rod strap failed due to fatigue fractures in both arms of the strap. Fretting damage on the mating surface between the connecting rod cap and strap indicated movement at the joint. Additionally, there were circumferential marks on the connecting rod strap and galled bearing material indicating that the bearing had spun within the connecting rod. Figure 2. Photograph of the airplane’s engine showing the broken connecting rod and damage to the engine case. Review of the engine maintenance records indicated that the most recent engine overhaul was completed on September 11, 1998. The most recent annual inspection was completed on May 5, 2020, and the engine had accumulated 1063.77 hours since overhaul as of that date. Lycoming Service Instruction 1009BE, dated April 24, 2020, listed an operating hour time between overhaul of 2,000 hours for the O-360-A3A, however, the service instruction further stated: “All engine models are to be overhauled within twelve (12) calendar years of the date they first entered service or of last overhaul. This calendar year time period TBO is to mitigate engine deterioration that occurs with age, including corrosion of metallic components and degradation of non-metallic components such as gaskets, seals, flexible hoses and fuel pump diaphragms.”

Flight

Event TypeAccident
Event Time14:15 CDT
Nearest Airport0nm
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftPiper PA28 180
Tail NumberN7355W
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsLycoming · O-360-A3A · Reciprocating

People & Injuries

Injury SummaryNo injuries (2 uninjured)
Fatal0
Serious0
Minor0
Uninjured2
Total2
Crew 1Age 45 · First Class · Minor

Conditions

ConditionsVMC
LightDaylight
Wind280° @ 7 kt
Visibility10 sm
CeilingBroken clouds 4000 ft
Temperature / Dew Point0 C / 0 C
Altimeter0
Weather SourcePILO

Appendix: Source Data