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Aviation safety reports, made easier to study

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NTSB Report

August 27, 2024 · Champion 7ECA · N9580S

Sussex, NJ

Overview

Report Status
Probable Cause
Event Type
Accident
Date
August 27, 2024
Injury Outcomes
1 injury (1 minor injury)
Location
Sussex, NJ
Aircraft
Champion 7ECA (1965)
Tail Number
N9580S
Injuries
Minor
Aircraft Damage
Substantial
NTSB Number
ERA24LA359

The pilot was transporting the airplane during a multi-leg trip and was on the second to last day of the trip. Prior to departure, he purchased fuel from a self-service pump and topped off both wing fuel tanks and checked that each fuel cap was properly secured. He calculated he had enough fuel for the 3.5 hour flight, plus a 40 to 50 minutes reserve, and departed. About 3 hours and 16 minutes into the flight, the engine lost total power. The pilot attempted to reach a nearby airport but made a forced landing about a mile short of the runway in trees, which resulted in substantial damage to the airplane’s right wing and tail section. Postaccident examination of the airplane revealed the left wing fuel cap was missing, and fuel streaks were observed aft of the cap toward the trailing edge of the wing. The left wing fuel tank was intact and empty of fuel. The right wing fuel cap was secure, and the tank was absent of fuel. The pilot stated that he did not have any issues with the fuel cap properly securing prior to the accident flight. The left fuel cap was never located. Based on available information, it is likely that the cap was not properly installed, and that it separated from the airplane at some point during the flight. Fuel was subsequently siphoned from the tank(s), and as a result, the engine lost power sooner than the pilot calculated due to fuel exhaustion.

NTSB Probable Cause

The pilot’s failure to properly secure the left wing fuel cap, which resulted in a total loss of engine power due to fuel exhaustion.

Full Narrative

The pilot was transporting the airplane from during a multi-leg trip and was on the second to last day of the trip. Prior to departure, he purchased fuel from a self-service pump and topped off both wing fuel tanks and checked that each fuel cap was properly secured. He calculated he had enough fuel for the 3.5 hour flight, plus a 40 to 50 minutes reserve, and departed. About 3 hrs. and 16 minutes into the flight, the engine lost total power. The pilot attempted to reach a nearby airport but made a forced landing about a mile short of the runway in trees, which resulted in substantial damage to the airplane’s right wing and tail section. Postaccident examination of the airplane revealed the left wing fuel cap was missing, and fuel streaks were observed aft of the cap toward the trailing edge of the wing. The left wing fuel tank was intact and empty of fuel. The right wing fuel cap was secure, and the tank was absent of fuel. The pilot stated that he did not have any issues with the fuel cap properly securing prior to the accident flight. The left fuel cap was never located. Based on available information, it is likely that the cap was not properly installed, and that it separated from the airplane at some point during the flight. Fuel was subsequently siphoned from the tank(s), and as a result, the engine lost power sooner than the pilot calculated due to fuel exhaustion.

Flight

Event TypeAccident
Event Time19:07 EDT
Nearest Airport0nm
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftChampion 7ECA
Tail NumberN9580S
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsContinental · O-200 · Reciprocating · 100
Seats2

People & Injuries

Injury Summary1 injury (1 minor injury)
Fatal0
Serious0
Minor1
Uninjured0
Total1
Crew 1Age 28 · Second Class · Minor

Conditions

ConditionsVMC
LightDaylight
WindCalm
Visibility10 sm
CeilingNone
Temperature / Dew Point70 F
Altimeter30.04 inHg
Observation Time18:53
Weather SourceWFAC

Appendix: Source Data