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Aviation safety reports, made easier to study

NTSB Reports is an independent research and search tool for public aviation accident and incident records. It brings NTSB aviation reports, structured fields, docket files, extracted figures, photos, videos, and update history into one searchable interface.

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NTSB Report

March 13, 1994 · Rockwell 681 · N78CH

Phoenix, AZ

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
March 13, 1994
Injury Outcomes
No injuries (5 uninjured)
Location
Phoenix, AZ
Aircraft
Rockwell 681
Tail Number
N78CH
Operator
American Corp Aviation
Injuries
None
Aircraft Damage
Substantial
NTSB Number
LAX94LA163

The pilot moved the landing gear selector switch to the down position; however, the landing gear did not extend. The pilot used the emergency gear down system; however, both main landing gear extended only partially and the main wheels failed to rotate to the streamlined position. The main gear collapsed on landing, resulting in damage to the lower fuselage bulkheads and gear attach structure. No hydraulic fluid was found in the system lines, and no leaks detected around the landing gear wells. The nitrogen system pressure was measured at 50 psi; the normal system pressure is 425 to 525 psi. Review of the hydraulic system lines revealed a metal line ruptured with hydraulic fluid saturating the immediate area. The maintenance records indicated the ruptured line was an original equipment item and at least 24 years old. A leak was found in the nitrogen system lines in the wing center section crossover line. Corrosion pitting was observed in several places on both of the lines.

NTSB Probable Cause

the failure of the hydraulic and nitrogen system pressure lines, due to an inadequate maintenance inspection program, which failed to detect the corrosion condition of the lines.

Full Narrative

On March 12, 1994, at 2320 mountain standard time, a Rockwell 681, N78CH, sustained substantial structural damage during landing with the main gear partially extended at Phoenix, Arizona. The aircraft was operated by American Corporate Aviation, Inc., of Houston, Texas, and was engaged in air ambulance flight operations under the provisions of 14 CFR 135. The aircraft incurred substantial damage. The certificated airline transport pilot, the two flight nurses, and the two passengers were not injured. The flight originated at Show Low, Arizona, on the day of the mishap at 2230 hours as an aeromedical evacuation flight to Phoenix. According to the pilot's statement, while inbound to Phoenix he moved the landing gear selector switch to the down position; however, the landing gear did not extend. The pilot used the emergency gear down system, which consists of using pressurized nitrogen to force the landing gear down. The pilot reported that the nose gear extended; however, both main landing gear extended only partially and the main wheels failed to rotate to the streamlined position. Subsequent attempts to fully extend the main gear were unsuccessful. The aircraft landed and the main gear collapsed, resulting in damage to the lower fuselage bulkheads and gear attach structure. A Federal Aviation Administration (FAA) airworthiness inspector from the Scottsdale, Arizona, Flight Standards District Office examined the aircraft. He found no hydraulic fluid in the system lines, and no evidence of hydraulic fluid sprayed around the landing gear wells. The nitrogen system pressure was measured at 50 psi; according to the maintenance manual for the aircraft, the normal system charge pressure is 425 to 525 psi. Detailed examination of the hydraulic system lines revealed a 1/4-inch metal line ruptured at a point under the rear bench cabin seat. Hydraulic fluid saturated the immediate area. Corrosion pits were observed on the line in many places. The inspector reported that the maintenance records indicated the ruptured line was an original equipment item installed at aircraft manufacture on or before January 26, 1970. Examination of the nitrogen system lines revealed a leak in the wing center section crossover line. Corrosion pitting was observed in several places on the line.

Flight

Event TypeAccident
Event Time23:20 MST
Nearest AirportPhoenix Sky Harbor Int. (0nm)
Runway26R
Runway Length11001 ft
Runway Width150 ft
Flight Plan FiledIFR
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftRockwell 681
Tail NumberN78CH
Aircraft CategoryAir
DamageSubstantial
OperatorAmerican Corp Aviation
Operating RulePart 135
Engines2
Engine TypeTurboprop
Engine DetailsGarrett · TPE 331-151K · Turboprop · 575
Seats6

People & Injuries

Injury SummaryNo injuries (5 uninjured)
Fatal0
Serious0
Minor0
Uninjured5
Total5
Crew 1Age 31 · First Class

Conditions

ConditionsVMC
LightDark Night
WindCalm
Visibility70 sm
CeilingNone
Temperature / Dew Point0 C / 0 C
Altimeter0
Weather SourcePILO

Appendix: Source Data